• Title/Summary/Keyword: Modular Factory

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Development of Simulation Model for Optimization of Modular Construction Transportation Plan (모듈러 건설의 운송계획 최적화를 위한 시뮬레이션 모델 개발)

  • Kim, Hyeonmin;Kwon, Woobin;Ahn, Heejae;Cho, HunHee
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2022.04a
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    • pp.200-201
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    • 2022
  • Off-Site Construction is being widely adopted as an alternative to solve endemic problems in construction industry such as low productivity and efficiency. However, it is strongly recommended to examine the transportation process to be optimized because it determines the size of a modular and influences the cost of the construction. Therefore, in this study simulation model for optimization of modular construction transportation plan was developed using AnyLogic. As a result of the study, the influence of trailer transport capacity and transport time increases as the number of modular which should be transported from factory to site increases.

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Optimization for the Composition of Assembly Cell in the Optical-Components System

  • Kim, Sok-Ha;Kim, Young-Ho;Seung, Gweon-Jeong;Lee, Man-Hyung;Bea, Jong-Il
    • 제어로봇시스템학회:학술대회논문집
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    • 2001.10a
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    • pp.133.4-133
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    • 2001
  • In the paper, a Visual factory model for a optical-components manufacturing process is built. The optical-components manufacturing process is composed of 3 operation processes; optical sub assembly process, package assembly process, and fiber assembly process. Each process is managed not a batch mode, which is one of most popular manufacturing styles to produce a great deal of industrial output, but though a modular cell. In the processes, a modular cell has to be processed independently of the other cells. Optimization for the composition of assembly cell in the optical-components system is made by the Visual factory model.

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Comparison of the Two Layout Structures in Automotive Body Shops Considering Failure Distributions (자동차 차체공장에서 고장분포를 고려한 두 종류 배치구조에 대한 비교)

  • Kim, Ha Seok;Wang, Guan;Shin, Yang Woo;Moon, Dug Hee
    • Journal of Korean Institute of Industrial Engineers
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    • v.41 no.5
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    • pp.470-480
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    • 2015
  • There are many challenges in manufacturing system for new factory construction. Although factories produce same product, the layout of each factory may be different. The body shop in an automotive factory is a typical flow line with assembly, but the layout concept of the line varies among factories. In this paper, two types of layouts in the body shops of automotive factories, one for layered build and the other for modular build, are compared using simulation study. The simulation experiments indicate that the modular build layout is better than the layered build layout with respect to production rate. The effects of various failure distributions on the throughputs are also investigated, and some insights are suggested regarding the layout concept.

A Study on modular construction method in military facilities (모듈러 공법을 적용한 군시설공사의 개선방안에 관한 연구)

  • Park, Jae-Sig;Park, Tae-Keun
    • Proceedings of the Korean Institute Of Construction Engineering and Management
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    • 2006.11a
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    • pp.642-647
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    • 2006
  • Recently Ministry of National Defense is reconstructing old facilities using modular construction method for enhancing soldiers' quality of living. In the future, the use of modular construction method is expected to be increased. But in beginning stage as ROK military facilities that was built by modular was not designed and constructed efficiently, problems for pilot projects need to be analyzed by phases and construction methods should be improved. For the maximized efficiency, design should be made to minimize on-site works, factory automation in an assembly plant should be installed for the better productivity, roads that will be used for transportation should be checked, and joint and connection methods between modules in on-site assembly should be improved for a better quality.

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A Study on Development of Modular System using Light-weighted Structure Members (경량형강을 사용한 모듈러 시스템 개발에 관한 연구)

  • Zheng, Sheng-Lin;Ju, Gi-Su;Park, Sung-Moo
    • Proceeding of KASS Symposium
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    • 2008.05a
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    • pp.43-48
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    • 2008
  • The object of this paper is to evaluate on constructability of modular steel frame with the hollow structural steel section to LEB C-shape. A modular building is built with factory-manufacture and site-construction. The advantage of a Modular building presents that enhanced building quality, shortened construction period and easy at an expansion and enlargement for buildings but also has demerits such as size restriction of the modular units according to the Road Traffic Law and Inflexibility of the unit composition. So in this study we use light-weighted structure members with bolted joint for easy Knock-down and traffic, also we evaluated the constructability of this bolted joints type modular buildings.

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A Study on the Constructability of Modular Steel Frame (해체.조립식 모듈러 철골조 건물의 시공성에 관한 연구)

  • Zheng, Sheng-Lin;Kang, Joo-Won;Park, Sung-Moo
    • Journal of Korean Association for Spatial Structures
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    • v.8 no.4
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    • pp.65-71
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    • 2008
  • The object of this paper is to evaluate on constructability of modular steel frame with the hollow structural steel section to LEB C-shape. A modular building is built with factory-manufacture and site-construction. The advantage of a Modular building presents that enhanced building quality, shortened construction period and easy at an expansion and enlargement for buildings but also has demerits such as size restriction of the modular units according to the Road Traffic Law and Inflexibility of the unit composition. So in this study we use light-weighted structure members with bolted joint for easy Knock-down and traffic, also we evaluated the constructability of this bolted joints type modular buildings.

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Lateral-resisting Structural Systems for Tall Modular Buildings (모듈러 건축물의 수평력 저항 구조시스템)

  • Lee, Chang-Hwan;Chung, Kwang-Ryang
    • Journal of Korean Association for Spatial Structures
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    • v.16 no.2
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    • pp.79-88
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    • 2016
  • Modular buildings are constructed by assembling modular units which are prefabricated in a factory and delivered to the site. However, due to a problem of noise between floors, concrete slab is usually poured at the top or bottom level of a modular unit in Korea. This greatly increases the weight of buildings, but designing vertical members of modular units to resist overall gravity loads is very inefficient. In this study, considering domestic building construction practices, feasible structural systems for tall modular buildings are proposed in which separate steel frames and reinforced concrete core walls are designed to resist gravity and lateral loads. To verify performance, a three-dimensional structural analysis has been performed with two types of prototype buildings, i.e., a residential building and a hotel. From the results, wind-induced lateral displacements and seismic story drifts are examined and compared with their limit values. Between the two kinds of buildings, the efficiency of the proposed system is also evaluated through a comparison of the weight of structural components. Finally, the effect of a floor diaphragm on the overall behavior is analyzed and discussed.

Numerical and analytical study on initial stiffness of corrugated steel plate shear walls in modular construction

  • Deng, En-Feng;Zong, Liang;Ding, Yang
    • Steel and Composite Structures
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    • v.32 no.3
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    • pp.347-359
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    • 2019
  • Modular construction has been increasingly used for mid-to-high rise buildings attributable to the high construction speed, improved quality and low environmental pollution. The individual and repetitive room-sized module unit is usually fully finished in the factory and installed on-site to constitute an integrated construction. However, there is a lack of design guidance on modular structures. This paper mainly focuses on the evaluation of the initial stiffness of corrugated steel plate shears walls (CSPSWs) in container-like modular construction. A finite element model was firstly developed and verified against the existing cyclic tests. The theoretical formulas predicting the initial stiffness of CSPSWs were then derived. The accuracy of the theoretical formulas was verified by the related numerical and test results. Furthermore, parametric analysis was conducted and the influence of the geometrical parameters on the initial stiffness of CSPSWs was discussed and evaluated in detail. The present study provides practical design formulas and recommendations for CSPSWs in modular construction, which are useful to broaden the application of modular construction in high-rise buildings and seismic area.

Analysis of Vibration Characteristics of Modular Unit by Road Test (도로 주행 시험을 통한 모듈러 유닛의 진동 특성 분석)

  • Kwak, Myong Keun;Back, Jung Hoon;Seol, Wook Je
    • Journal of the Architectural Institute of Korea Planning & Design
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    • v.35 no.1
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    • pp.29-35
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    • 2019
  • The unit modular system is a type of prefabricated construction method that completes the building by uniting the modular units on site by transporting the unit module structure manufactured in the factory to the site. Since the unit module structure is not only the frame but also the finished form including the inner and outer materials, it is most likely to be brought into the field. Therefore, not only the damage of the inner and outer materials but also deformation of frame structure due to the vibration generated during the transportation of the vehicle, And it is necessary to take appropriate methods when transporting the module structure. However, there are no methods to prevent modular structure damage due to vehicle vibration in domestic and foreign modular transportation guidelines or standards. In this study, we investigate the vibrations during the vehicle transportation of the module structure through the road driving test, identify the vibration frequency characteristics of the vehicle through FFT analysis, and propose a vibration reduction methods for module transportation.