• Journal of the Korean Society of Manufacturing Process Engineers
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• v.3 no.1
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• pp.7-14
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• 2004

Machining error is defined the normal distance between designed surface and actual tool path with tool deflection. This is inevitably caused by the tool deflection, tool wear, thermal effect and machine tool errors and so on. Among these factors, tool deflection is usually known as the most significant factor of machining error. Tool deflection problem is analyzed using Instantaneous horizontal cutting forces. The high quality and precision of machining products are required in finishing. In order to achieve these purposes, it is necessary work that decrease the machining error. This paper presents a study on the machining error caused by the tool deflection in ball end milling of 2 dimensional surface. Tool deflection model and simple machining error prediction model are described. This model is checked the validity with machining experiments of 2 dimensional surface. These results may be used to decrease machining error and tool path decision.

• Journal of the Korean Society of Safety
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• v.15 no.2
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• pp.31-35
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• 2000

After constructing master model utilizing CAD data originated by sketch, product NC data for polyurethane foam using digitized master model data. And model cutting is performed utilizing specially developed polyurethane foam cutting tool in machining center. In this study, it is discussed to construct concept of tool offset, method of tool offset and feature tolerance, etc., that is impossible for cutting of the polyurethane foam by CNC machine.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 1995.10a
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• pp.1045-1049
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• 1995

This paper proposes the state-space model of the thermal behavior of the spindle system to establish dynamic mathematical model of thermal characteristics in machine tool spindle system. the model is derived form physical law of heat transfer and thermoelasticity and represents the thermal behavior induced by uneven thermal expansions whitin a bearing. The model, which is sucessfully validated for two typical configurations of high speed spindle assembles, provides a tool for understanding the basis mechanics of induced thermal expansion as a function of initial preload, spindle speed and housing cooling conditions.

• Transactions of the Korean Society of Machine Tool Engineers
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• v.12 no.2
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• pp.44-52
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• 2003

This research suggests a cutting force model for the ball end milling processes. This model includes the effect of tool run out and tool deflection. In the proposed model, the flutes of ball end mills are considered as series of infinitesimal elements and each cutting edge is assumed to be straight for the analysis of the oblique cutting process, in which the small cutting edge element has been analyzed as an orthogonal cutting process n the plane including the cutting velocity and the chip-flow vector. Therefor, the cutting forces can be calculated through the model using the orthogonal cutting data obtained from the orthogonal cutting test. In order to enhance the performance of the model, the flutes of ball end mill are defined to keep geometric consistency at the peak of the ball part and the junction with the end mill part. The divided infinitesimal cutting edges are regulated to be even lengths. Some experiments show the validity of the developed model in the various cutting coalitions.

• 한국정보통신설비학회:학술대회논문집
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• 2009.08a
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• pp.203-207
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• 2009

WiBro(Mobile WiMAX) has gained momentum as a top candidate to deliver the dream of full mobile wireless internet. To save cost and time in WiBro network design, simulation tool has to deploy powerful and useful analysis functions. If path loss model is more accurate, the reliability of analysis result of simulation tool will be much improved. So we emphasize on the importance of pathloss model in WiBro network design in this paper. For this, we introduce to three kinds of pathloss models(SUI, SCM, SCM-E) supposed properly models in WiBro RF (Radio Frequency) environment. Also we treat from basic theory to practical substance on the pathloss model to adopt WiBro network design/optimization. Finally, we describe about wireless network analysis tool named 'CellPLAN(R)' and techniques possible to improvethe accuracy of pathloss model.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 2005.06a
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• pp.781-784
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• 2005

The feed drive inclination significantly influences product quality, machine tool accuracy and life time. However, the accurate measurement of the inclination needs the skilled engineers and the accurate leveling instruments such as spirits or electric levels. In this study a novel methodology for the estimation of inclination angle of machine tool feed drive is proposed. The proposed methodology utilizes the motor current signals and a new mathematical model of machine tool feed drive considering inclination. The experiment results showed that the proposed method successfully estimates the inclination angle, as well as newly proposed model also enhances the accuracy of the machine tool feed drive model by introducing the inclination effects.

• Journal of the Korean Society of Manufacturing Technology Engineers
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• v.24 no.2
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• pp.166-171
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• 2015

In this study, an automation tool was developed for rapid evaluation of machine tool spindle designs with automated three-dimensional finite element analysis (3D FEA) using solid elements. The tool performs FEA with the minimum data of point coordinates to define the section of the spindle shaft and bearing positions. Using object-oriented programming techniques, the tool was implemented in the programming environment of a CAD system to make use of its objects. Its modules were constructed with the objects to generate the geometric model and then to convert it into the FE model of 3D solid elements at the workbenches of the CAD system using the point data. Graphic user interfaces were developed to allow users to interact with the tool. This tool is helpful for identification of a near optimal design of the spindle based on, for example, stiffness with multiple design changes and then FEAs.

• Journal of the Korean Society of Manufacturing Technology Engineers
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• v.24 no.2
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• pp.172-176
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• 2015

In this research, a tool was developed to automate one-dimensional finite element analysis (1D FEA) for design of a machine tool spindle. Based on object-oriented programing, this tool employs the objects of a CAD system to construct a geometric model and then to convert it into the FE model of 1D beams at the workbenches of the CAD system with minimum data to define the spindle such as bearing positions and cross-sections of the shaft. Graphic user interfaces were developed for users to interact with the tool. This tool is helpful in identifying a near optimal design of the spindle with the automation of the FEA process with numerous design changes in minimum time and efforts. It is also expected to allow even design engineers to perform the FEA in search of an optimal design of the machine tool spindle.

• School Mathematics
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• v.6 no.4
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• pp.389-409
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• 2004

This article presents a case study in which three middle school students developed models in modeling activity using a tool. We research the interaction of model development process and the activities operating a tool in the modeling. And we investigate whether students are able to create generalizable model, after a tool mediates students' thought process and students internalize the perceptive activity operating a tool. The analysis of our case study led to three results. First, as students were able to integrate perceptive activity operating a tool and cognitive activity, they reasoned about the relationships among changing quantities and developed the model. Second, students corrected and refined developed models with reflecting the perceptive activity operating a tool. Third, as students internalized perceptive activity, students were able to create generalizable model, which is a graph of height as a function of the amount of water that's in the beaker.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 2005.06a
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• pp.993-996
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• 2005

High speed machining(HSM) technique is widely used in the appliance, automobile part and mold industries, which has many advantages such as good quality, low cost and rapid machining time. but it also has problems like tool break, smooth tool path, and so on. In particular, small size end mill is easy to break, so it must be changed before interrupting operation. Generally, the tool life of small size end mill is effected by the milling conditions whose evaluated parameters are spindle, feedrate, and width of cut. The experiments are carried out by full factorial design of experiments using and orthogonal array. This paper shows optimal combination and mathematical model for tool life, and the analysis of variance(ANOVA) is employed to analyze the main effects and the interactions of these milling parameters and the second-order polynomial regression model with three independent variables is estimated to predict tool life by multiple regression analysis.