• Title/Summary/Keyword: Mixing firing

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Effect of Fuel Mixing Ratio on Fuel Consumption in a Oil Fired Power Plant (중유화력발전소에서 바이오연료 혼합연소가 연료소비량에 미치는 영향)

  • Hong, Sangpil;Yoo, Hoseon
    • Plant Journal
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    • v.12 no.3
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    • pp.39-45
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    • 2016
  • Each of fuel consumption per hour was measured at the 320 MW and 380 MW generator output while changing mixing ratio of bio fuel oil to 50%, 80% and 100%. Fuel consumption per hour was increased from 11.0% to 20.4% as mixing ratio of bio fuel oil was changed from 50% to 100% at the 320 MW generator output comparing with fuel consumption per hour in case of bunker-C oil single firing. Fuel consumption per hour was also increased from 12.0% to 21.1% as mixing ratio of bio fuel oil was changed from 50% to 100% at the generator output 380 MW. Furthermore, it was confirmed that plant efficiency was decreased as mixing ratio of bio fuel oil was increased from 50% to 100% as a result that plant efficiency was calculated using the measured fuel consumption per hour, the generator output and the gross heating value.

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A study on crystalline control of zinc crystal glaze for ceramics (도자기용 아연결정 유약의 결정 제어를 위한 연구)

  • Hyun-Soo Lee;Chi Youn Lee
    • Journal of the Korean Crystal Growth and Crystal Technology
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    • v.33 no.6
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    • pp.234-243
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    • 2023
  • Zinc crystals of ZnO and SiO2 in glaze raw materials, developed according to composition and firing requirements, are preferred because of their high decorative properties. However, most zinc crystal glazes have a high firing temperature and a narrow firing temperature range, making it difficult to use them as commercial glazes in ceramics. Therefore, in this study, it was expected that the firing temperature of a typical zinc crystal glaze could be lowered to below 1270℃ by using the eutectic effect through mixing frit, the main raw material used in manufacturing zinc crystal glaze. As a result, not only was the formation temperature of zinc crystals lower in the mixed frit glaze, but also the firing temperature range was widened to 1230~1270℃, making it possible to develop a glaze that produces crystals stably. The firing temperature was lowered to 1230~1250℃ and the holding temperature during cooling was lowered to about 950℃, resulting in the development of an economically effective glaze. When using a combination of frit, it has been shown that the holding temperature during cooling affects the recrystallization of zinc crystals depending on the composition of the glaze, and the crystal structure can be adjusted at this time. Additionally, the amount and shape of crystals can be controlled by using a nucleating agent.

Characteristics of Redmud Ceramics by Sintering Temperature and Raw Materials of Clay Bricks (점토벽돌 제조 원료 종류에 따른 소성온도별 레드머드 세라믹의 특성)

  • Kang, Suk-Pyo;Kang, Hye-Ju
    • Journal of the Architectural Institute of Korea Structure & Construction
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    • v.35 no.10
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    • pp.199-206
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    • 2019
  • This study aims to recycle redmud which is a byproduct in the alumina industry. Redmud ceramics were prepared according to the type of raw materials by blending redmud with the raw materials used in the conventional clay bricks. In this paper, the compressive strength, water absorption ratio, and shrinkage of redmud ceramics prepared by mixing clay bricks were evaluated. Compressive strength and absorption ratio of redmud ceramics were compared with the clay brick criteria of KS L 4201. At the firing temperature of $1200^{\circ}C$, the specimens containing redmud only and the redmud with sandy loam and black clay were found to satisfy the 1st class of clay brick. The quality standard of compressive strength and absorption ratio was obtained by firing redmud with black clay and sandy loam at $1200^{\circ}C$. Also, when the redmud was mixed with black clay and feldspar, the 2nd class was satisfied when the sample was fired at $1100^{\circ}C$.

Effects of HCl and EDTA on Soil Washing to Remediate Lead-contaminated Soil in a Firing Range (사격장 납 오염토양 복원을 위한 토양세척시 HCl과 EDTA의 영향 연구)

  • Kim, Hyo-Sik;Choi, Sang-Il
    • Journal of Soil and Groundwater Environment
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    • v.13 no.1
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    • pp.60-66
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    • 2008
  • Laboratory soil washing experiments with HCl or EDTA were conducted to remediate lead-contaminated soil in a firing range. After lead bullets were removed by standard sieve #18 (1.0 mM), Pb concentrations were measured by EPA Method 3050B (9,443 mg/kg) and Korea Standard Test (4,803.5 mg/kg). The results of the batch test showed that the removal efficiency curve was logarithmic and approximately 90% of lead in soil was removed, when HCl was used. In case of EDTA, the removal efficiency increased proportionally to the concentration of EDTA, up to 98% lead removal with 0.1M EDTA. High mixing strength resulted in increase of removal efficiency and kinetics showed that the most lead was extracted in 10 min.

Study of Scientific Comparison for the Characteristics of Black Ware Excavated from White Porcelain Kiln of Yongyeon-ri, Damyang and those of Other Regions

  • Choi, Jae Won;Han, Min Su
    • Journal of Conservation Science
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    • v.35 no.4
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    • pp.331-343
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    • 2019
  • The purpose of this study was to investigate the material characteristics of black wares excavated from Yongyeon-ri, Damyang and to clarify the correlation of the factors that develop black coulor compared with black wares excavated from other regions. As a results of absorption rate, colour coordinate, compositional mineral, section analysis and contents showed high correlation between the kilns and the waste dumplings, indicating that they were made using the same materials. Second, comparing the microtextures and contents of the glaze layer with the excavated sherds from other kilns, a characteristic coagulation phenomena of iron oxides were not observed in Yongyeon-ri and Gilmyeong-ri, and it was considered that the material, mixing ratio, and firing environment were different from those of Bonggok-dong. In addition, statistical analysis using the major components revealed that the bodies of Yongyeon-ri were highly correlated with those of Bonggok-dong, which is nearest to the region, and similar to Gilmyeong-ri in the glaze layer. The characteristics of colorant were different depending on Fe2O3 content and K2O content also contributed to the classification of the composition of each excavated kiln. Conclusionally, it can be seen from the scientific analysis that the colour of black wares excluded from different regions is materially different from that of iron oxide, the coloring condition, and the firing environment.

Characteristics of Nano-Sized, α-2ZrO2·P2O5 Powder Prepared by Polyvinyl Alcohol Solution Method (Polyvinyl Alcohol 용액법에 의해 제조된 나노크기 α-2ZrO2·P2O5 분말의 특성 연구)

  • Ma, Chung-Il;Lee, Sang-Jin
    • Korean Journal of Materials Research
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    • v.27 no.4
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    • pp.179-183
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    • 2017
  • $2ZrO_2{\cdot}P_2O_5$ powder, which is not synthesized by solid reaction method, was successfully synthesized through PVA solution method. In this process, the firing temperature and the PVA content strongly affected the crystallization behavior and final particle size. A stable ${\alpha}$-phase $2ZrO_2{\cdot}P_2O_5$ was synthesized at a firing temperature of $1200^{\circ}C$ and holding time of 4 h. ${\beta}$-phase $2ZrO_2{\cdot}P_2O_5$ was observed, with un-reacted $ZrO_2$ phases, for firing temperatures lower than $1200^{\circ}C$. In terms of the PVA content effect, the powder prepared with a PVA mixing ratio of 12:1 showed stable ${\alpha}$-phase $2ZrO_2{\cdot}P_2O_5$; however, the ${\beta}$-phase was found to co-exist at relatively higher PVA content. The synthesized ${\alpha}$-phase $2ZrO_2{\cdot}P_2O_5$ powder showed an average particle size of 100~250 nm and an average thermal expansion coefficient of $-2.5{\times}10^{-6}/^{\circ}C$ in the range of room temp. ${\sim}800^{\circ}C$.

Characteristics of Red mud Ceramics according to Sintering Temperature and Contents of Red Mud from Industrial Byproducts (산업부산물 레드머드 첨가량에 따른 소성온도별 레드머드 세라믹의 특성)

  • Kang, Suk-Pyo;Kang, Hye-Ju;Lee, Min-Hi
    • Journal of the Korea Institute of Building Construction
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    • v.19 no.5
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    • pp.401-409
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    • 2019
  • This paper aims to recycle red mud from a byproduct in the alumina industry as an alternative raw material for depleted natural resources. In order to apply red mud as a ceramic material, red mud ceramics were prepared according to mixing and temperature in a laboratory environment. Compared with KS L 4201 in terms of compression ratios and absorptions, it is found that two kinds of conditions for one type and three conditions for two types meet the standard. When red mud is used as a clay brick raw material, the substitution ratio of red mud is 10% or less, and the firing temperature is considered to be appropriate at $1200^{\circ}C$. In order to apply red mud to clay brick raw material in actual field, various samples and firing temperature should be considered in the future.

Effect of Biomass Co-firing Ratio on Operating Factors of Pulverizer in 500 MW Coal-fired Power Plant (500 MW 석탄화력 발전소에서 바이오매스 혼소율이 미분기 운전인자에 미치는 영향)

  • Geum, Jun Ho;Moon, Seung-Jae
    • Plant Journal
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    • v.18 no.3
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    • pp.28-40
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    • 2022
  • As the proportion of renewable energy generation is expected to increase, public power generation businesses need to actively consider implementing the expansion of biomass mixing, In this study, the biomass co-firing rate is being changed from 0wt.% to 5.0wt.% at 500MW coal-fired power plant, measuring the major operation characteristics of the pulverizer. First, the composition analysis and grinding characteristics of lignocelluosic biomass were examined, and the effect of volume increase on dirrerential bowl pressure difference, motor current, coal spillage, outlet temperature, and internal fire count was analyzed. As the co-firing rate increased, it was confirmed that the difference in the differential bowl pressure, motor current, and coal spillage treated increased, and the outlet temperature was minimal. The number of internal fires is difficult to find a clear correlation, but it has been confirmed that it is highly likely to occur in combination with other driving factors.

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Experimental Study of Co-firing and Emission Characteristics Fueled by Sewage Sludge and Wood Pellet in Bubbling Fluidized Bed (기포 유동층 반응기를 이용한 하수슬러지 및 우드펠렛 혼소에 관한 연소 특성 분석 및 비교)

  • Lee, Youngjae;Kim, Jongmin;Kim, Donghee;Lee, Yongwoon
    • Clean Technology
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    • v.23 no.1
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    • pp.80-89
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    • 2017
  • The bubbling fluidized bed (BFB) reactor with a diameter of 0.1 m and a height of 1.2 m was used for experimental study of co-firing and emission characteristics fueled by sewage sludge (SS) and wood pellet (WP). The facility consists of a fluidized bed reactor, feeding system, cyclone, condenser and gas analyzer, The mean particle diameter and minimum fluidization velocity are $460{\mu}m$ and $0.21ms^{-1}$ respectively. SS produced from Korea and WP from Canada were examined. The various mixing ratios of WP were 20, 50, and 80% based on HHV. The equivalence ratio of 1.65, reactor temperature of $800^{\circ}C$, air flow rate of $100Lmin^{-1}$, and fluidization number of 4 were fixed in the BFB experiment. In TGA, the range of combustion temperature of SS was wider than that of WP. It represents that the combustibility of WP is higher than that of SS. The BFB reactor temperature was maintained between 800 and $900^{\circ}C$. CO emission of SS was high because of lower combustibility. $NO_X$ and $SO_X$ formation of SS were higher than that of WP since high nitrogen and sulfur contents of SS. CO, $NO_X$, and $SO_X$ formation were suppressed as the mixing ratio of WP was increased. The slagging and fouling tendencies show high in all test conditions.

Co-firing Characteristics and Slagging Behavior of Sewage Sludge with Coal and Wood Pellet in a Bubbling Fluidized Bed (기포 유동층 반응기를 이용한 하수 슬러지와 석탄 및 우드 펠렛의 혼소 특성 및 슬래깅 성향 연구)

  • Ahn, Hyungjun;Kim, Donghee;Lee, Youngjae
    • Clean Technology
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    • v.24 no.4
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    • pp.323-331
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    • 2018
  • The results of an experimental investigation on the co-firing characteristics and slagging behavior of dried and hydrothermal carbonization sewage sludge, sub-bituminous coal, and wood pellet in a fluidized bed were presented. Combustion tests were conducted in a lab-scale bubbling fluidized bed system at the uniform fuel-air equivalence ratio, air flow rate, and initial bed temperature to measure bed temperature distribution and combustion gas composition. 4 different fuel blending cases were prepared by mixing sewage sludge fuels with coal and wood pellet with the ratio of 50 : 50 by the heating value. $NO_x$ was mostly NO than $NO_2$ and measured in the range of 400 to 600 ppm in all cases. $SO_2$ was considered to be affected mostly by the sulfur content of the sewage sludge fuels. The cases of hydrothermal carbonization sewage sludge mixture showed slightly less $SO_2$ emission but higher fuel-N conversion than the dried sewage sludge mixing cases. The result of fly ash composition analysis implied that the sewage sludge fuels would increase the possibility of slagging/fouling considering the contents of alkali species, such as Na, K, P. Between the two different sewage sludge fuels, dried sewage sludge fuel was expected to have the more severe impact on slagging/fouling behavior than hydrothermal carbonization sewage sludge fuel.