• Title/Summary/Keyword: Mixed coal ash

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Characteristics of sintered fly ash-clay body prepared by slip processing and its applicability for foundation soils (슬립 공정으로 제조된 비산재-점토 계 소결체의 물성 및 기반재로의 적용특성)

  • Kang, Seung-Gu;Lee, Yeong-Saeng
    • Journal of the Korean Crystal Growth and Crystal Technology
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    • v.18 no.6
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    • pp.271-276
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    • 2008
  • The civil engineering properties for the coal fly ash produced from a power plant mixed with sintered powders made from the fly ash-clay slip system were measured and its applicability for the foundation soils was investigated. The F-slip whose dispersion state is 'not good' and C-slip which is re-flocculated by adding a flocculant to a well-dispersed slip were fabricated and then sintered. The sintered body made from C-slip had more uniform microstructure than that of F-slip, therefore, the bulk density and compressive strength were improved. The civil engineering properties such as compression index, compressive strength, permeability coefficient of fly ash were improved by mixing $0.84{\sim}2\;mm$ powders obtained by crushing a sintered body made from C-slip. Therefore, the applicability of mixed powders composing of fly ash and sintered body made from C-slip was confirmed to foundation soils due to its improved civil engineering properties.

The prediction of crystalline formation in high-ash fusion temperature coal slags mixed CaO flux (Flux가 첨가된 고용융 석탄슬래그에서의 결정체 형성 예측)

  • Kim, Yu-Na;Ju, Hyun-Ju;Oh, Myong-Sook
    • 한국신재생에너지학회:학술대회논문집
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    • 2009.06a
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    • pp.848-851
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    • 2009
  • 석탄슬래그는 회분의 조성에 따라 고온에서 매우 상이한 슬래그 거동을 보여준다. 국내 가스화 대상탄으로 검토된 탄 중, 산성 산화물의 함량이 높아 고용융점을 갖는 7종의 석탄 회분을 가스화 조건인 고온, 환원분위기에서 점도 측정을 실시하였다. 4종의 탄에 대해서는 높은 점도를 낮추기 위하여 염기성 산화물인 CaO를 3가지 비율로 혼합하여 점도 측정을 실시하였다. 또한, flux의 혼합으로 인해 발생할 수 있는 결정체 형성을 FactSage 평형계산 프로그램과 CaO-SiO2-Al2O3 3성분계 상평형도를 이용하여 예측하였다. CaO가 첨가된 시료 모두에서 낮은 CaO 첨가비에서는 원래의 시료보다 낮은 점도를 보였으나, CaO첨가비가 20% 이상일 때는 anorthite이 형성되어 $T_{cv}$를 갖는 결정슬래그로 점도 거동이 변화하면서 실제조업 가능한 온도를 증가시켰다. 점도 측정 후 냉각된 시료의 SEM/EDX 분석을 통해 형성된 결정체를 관찰한 결과, FactSage와 상평형도에서 예측된 결정체와 유사하게 나타나 CaO-SiO2-Al2O3 3성분계 상평형도가 결정체 예측에 유용함을 확인하였다.

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Effects of interface angles on properties of rock-cemented coal gangue-fly ash backfill bi-materials

  • Yin, Da W.;Chen, Shao J.;Sun, Xi Z.;Jiang, Ning
    • Geomechanics and Engineering
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    • v.24 no.1
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    • pp.81-89
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    • 2021
  • Uniaxial compression tests were conducted on sandstone-CGFB composite samples with different interface angles, and their strength, acoustic emission (AE), and failure characteristics were investigated. Three macro-failure patterns were identified: the splitting failure accompanied by local spalling failure in CGFB (Type-I), the mixed failure with small sliding failure along with the interface and Type-I failure (Type-II), and the sliding failure along with the interface (Type-III). With an increase of interface angle β measured horizontally, the macro-failure pattern changed from Type-I to Type-II, and then to Type-III, and the uniaxial compressive strength and elastic modulus generally decreased. Due to the small sliding failure along with the interface in the composite sample with β of 45°, AE events underwent fluctuations in peak values at the later post-peak failure stage. The composite samples with β of 60° occurred Type-III failure before the completion of initial compaction stage, and the post-peak stress-time curve initially exhibited a slow decrease, followed by a steep linear drop with peaks in AE events.

Treatment of Abandoned Coal Mine Discharged Waters Using Lime Wastes

  • Park Joon-Hong;Kim Hee-Joung;Yang Jae-E.;Ok Yong-Sik;Lee Jai-Young;Jun Sang-Ho
    • Proceedings of the Korean Society of Soil and Groundwater Environment Conference
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    • 2005.10a
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    • pp.59-61
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    • 2005
  • In Korea, hundreds of abandoned and closed coal and metallic mines are present in the steep mountain valleys due to the depression of the mining industry since the late 1980s. From these mines, enormous amounts of coal waste were dumped on the slopes, which causes sedimentation and acid mine drainage (AMD) to be discharged directly into streams causing detrimental effects on soil and water environments. A limestone slurry by-product (lime cake) is produced from the Solvay process in manufacturing soda ash. It has very fine particles, low hydraulic conductivities ($10^{-8}{\sim}10^{-9}cm/sec$), high pH, high EC due to the presence of CaO, MgO and $CaCl_2$ as major components, and traces of heavy metals. Due to these properties, it has potential to be used as a neutralizer for acid-producing materials. A field plot experiment was used to test the application of lime cake for reclaiming coal wastes. Each plot was 20 x 5 m (L x W) in size on a 56% slope. Treatments included a control (waste only), calcite ($CaCO_3$), and lime cake. The lime requirement (LR) for the coal waste to pH 7.0 was determined and treatments consisted of adding 100%, 50%, and 25% of the LR. The lime cake and calcite were also applied in either a layer between the coal waste and topsoil or mixed into the topsoil and coal waste. Each plot was hydroseeded with grasses and planted with trees. In each plot, surface runoff and subsurface water were collected. The lime cake treatments increased the pH of coal waste from 3.5 to 6, and neutralized the pH of the runoff and leachate of the coal waste from 4.3 to 6.7.

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Optical Properties of Soda-lime Color Glass Fabricated by Using Refused Coal Ore (석탄폐석을 이용한 소다라임계 컬러유리의 광학적 특성)

  • Lim, Tae-Young;Jeong, Sang-Su;Hwang, Jong-Hee;Kim, Jin-Ho;Kim, Jung-Kook
    • Korean Journal of Materials Research
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    • v.20 no.10
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    • pp.524-534
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    • 2010
  • Glass was fabricated using refused coal ore obtained from the Dogye coal mine in Samcheok. We additionally used soda ash and calcium carbonate to make a glass with the chemical composition of soda-lime glass, and we also used white, brown, and green glass cullet to make various kinds of colored glass. Transparent glass was fabricated by melting batch materials including refused coal ore at $1550^{\circ}C$ for 1 hr in an electrical furnace. The light transmittance and color chromaticity were measured by a UV/VIS/NIR spectrometer. Transparent glass with a light transmittance of over 80% was fabricated using normal refused coal ore and white glass cullet. Various kinds of colored glass with a light transmittance of 30-80% were fabricated using refused coal ore and brown or green glass cullet. The light transmittance of the mixed color glass samples, fabricated using normal refused coal ore and brown glass cullet and green glass cullet, indicated 30-47%, a relatively low value, in the condition of a cullet ratio of 20-50%. The characteristics of the color chromaticity of the glass samples were indicated in a chromaticity diagram by x-coordinates, y-coordinates, Y (lightness). The values of x-coordinates and y-coordinates were moved with a regular directional property according to the kind and amount of glass cullet. Therefore, we concluded that refused coal ore can be used for raw materials of color glass products like art glass and glass tile.

A Study on Development of Shotcrete Material using Fly Ash (Fly Ash을 이용한 Shotcrete 재료의 개발에 관한 연구)

  • 한오형;강추원
    • Explosives and Blasting
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    • v.21 no.2
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    • pp.21-30
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    • 2003
  • Currently, the shotcrete used as basic support in the tunnel excavation, has the advantages of maintaining high-level strength in condition of early shooting with thin thickness based on the excavation characteristics of rock mass. Therefore supreme equipment and materials were developed and the great strides have continued. Also, the development of measurement technology and the rocks behaviors of undergound are evaluated in detail and the designs of strength and thickness are made. The reinforcement materials development of new material is carried on. Most of the coal fly ash produced in Korea fire power plant is fly ash and bottom mash. Fly ash has been producing to be applied in many fields such as cement, aggregate, construction, civil, agriculture and fisheries. Also a lot of experiments are actively on the way. Therefore in this experiment, in order to use the fly ash mixed with concrete as a material of shotcrete, the experiment was performed in the best content to reduce the compression strength and the shooting rebound ratio of the excavated surface to use fly ash as a substitute material of concrete. As a result, when 15%.wt substitution was made to the fly ash, about 10% of compression strength and 6% of rebound ratio was reduced.

Fundamental Physical Properties of Cement Composites Containing Fineness Reject Ash (고분말 리젝트애시를 혼입한 시멘트복합체의 기본물성에 관한 연구)

  • Lee, Kang-Pil;Hong, Man-Gi;Lee, Sang-Soo;Song, Ha-Young
    • Journal of the Korea Institute of Building Construction
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    • v.11 no.4
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    • pp.363-370
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    • 2011
  • This study considerated reject ash, wastes of coal-fired power plants, to use mineral admixtures for cement. The pozzolan activity selected the fineness of the efficient reject ash through comparison and it compared to the fly ash that are widely used for concrete mixed material. Cement composites was prepared replacing of slag cement by fineness reject ash and fly ash, and properties of cement composites was tested by paste(setting time, fluidity, instrumental analysis) and mortar(compressive strength). Instrumental analysis results showed hydration reaction of fineness reject ash was not different from fly ash, but had more dense micro structures. Results of physical properties showed fineness reject ash shorten setting time, increased compressive strength compared by fly ash. Therefore using fineness reject ash with $6,000cm^2$/g to concrete mineral admixtures or cement composites was might be possible and could contribute to improve properties of concrete.

Improving Rice Productivity and Soil Quality by Coal Ash-Phosphogypsum Mixture Application (석탄회와 폐석고 혼합제재에 의한 벼 수량 증대 및 토양의 이화학성 개선)

  • Lee, Yong-Bok;Ha, Ho-Sung;Lee, Chang-Hoon;Lee, Hyub;Ha, Byung-Hyun;Kim, Pil-Joo
    • Korean Journal of Soil Science and Fertilizer
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    • v.38 no.1
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    • pp.45-51
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    • 2005
  • As a silicate source to rice, a coal ash (50%) was mixed with a phosphogypsum (hereafter, gypsum, 50%). Field experiments were carried out to evaluate rice (Oryza sativa) productivity in silt loam (SiL) to which 0, 20, 40 and $60Mg\;ha^{-1}$ of the mixture were added. The mixture increased rice yield and showed the highest yields following the addition of $30Mg\;ha^{-1}$. The mixture did not result in an excessive uptake of heavy metals by the rice grain. The mixture improved available silicate and phosphate and exchangeable calcium contents in soil. The available boron content in soil increased with the mixture application levels up to $1.42mg\;kg^{-1}$ following the application of $60Mg\;ha^{-1}$, but boron toxicity in rice was not found. It is concluded that the coal ash and gypsum mixture could be a good alternative to inorganic soil amendments to restore the soil nutrient balance in paddy soil.

Development of Sulfated Oyster Shell-Based Solidifying Agent for Flowable Backfill Material (황산처리 굴패각을 이용한 유동성 뒷채움용 고화재 개발)

  • Wang, Xue;Kim, Sung Bae;Kim, Chang-Joon
    • Clean Technology
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    • v.24 no.4
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    • pp.315-322
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    • 2018
  • Industrial use of waste oyster shells is limited because of requiring excessive energy for converting natural oyster shells in the form of calcium carbonate ($CaCO_3$) into calcium oxide (CaO) for this purpose. This study aimed to develop energy-saving process for producing solidifying agent using waste oyster shells for backfill materials. It was suggested that oyster shells were converted to calcium sulfates which were mixed with sodium hydroxide solution and red clay, forming solid specimen. The optimal concentrations of sulfuric acid for sulfation of oyster shell and sodium hydroxide to generate calcium hydroxide ($Ca(OH)_2$), were determined. Unconfined compressive strength of solid specimen increased with increasing the content of solidifying agent while it increased also with increasing ratio of natural oyster shells to coal ash. The result clearly demonstrates that solidifying agent consisting of sulfuric acid-treated oyster shell, coal ash, and sodium hydroxide solution, can be effectively utilized for preparing backfill materials using natural oyster shell and coal ash. Sulfuric acid-treated oyster shell-based solidifying agent has not been previously developed and will contribute to broaden industrial application of waste oyster shells.

Microstructure and Mechanical Properties of the Sintered Kaolin Block with Fly Ashes (Fly Ash를 이용한 고령토벽돌의 소결 특성)

  • Lee, Jin-Uk;Lee, Sung-Min;Kim, Hyung-Tae;Choi, Eui-Seok;Lee, Yong-Seok
    • Journal of the Korean Ceramic Society
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    • v.39 no.12
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    • pp.1164-1170
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    • 2002
  • The effect of fly ash addition to the kaolin block has been investigated. The addition affected the firing temperature and physical properties such as water absorption and compressive strength. The starting materials were from korea natural resources and the fly ash were from the power plant using coal as fuel, containing free carbon of 8∼9 wt%. The starting natural materials were mixed with 5 different proportions of fly ash, pressed and then sintered at 1050, 1100, 1150 and 1200${\circ}C$. With sintering temperature, water absorption decreased and compressive strength increased. When specimens were sintered at the temperature lower than 1100${\circ}C$, water absorption increased and strength decreased with fly ash content. In contrast, when sintering was done at the temperature higher than 1150${\circ}C$, water absorption increased with fly ash content similarly but strength was improved.