• Title/Summary/Keyword: Minitab

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Optimization of Process Time by Peeling of ABS Plating using Design of Experiment (실험계획법(DOE)을 이용한 ABS 도금의 Peeling 향상을 위한 공정 시간 최적설계)

  • Jeon, Seong-Uk;U, Chang-Ho
    • Proceedings of the Korean Institute of Surface Engineering Conference
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    • 2013.05a
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    • pp.130-131
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    • 2013
  • 최근 연구에서는 상용 통계분석 프로그램인 Minitab을 사용하여 실험 요소 설계 및 최적 공정조건을 구하는데 많이 이용하고 있다. 본 연구에서는 도금 제품의 Peeling 최적화를 위해 도금 전처리 공정인 에칭 및 화학 니켈 공정 시간을 인자로 설정하였다. 또한 2인자 2수준(2 factor 2 Level)의 직교 배열표를 구성하고 도금 제품의 밀착성을 만족하는 범위 내에서 설계변수에 의한 반응표면법(Response surface analysis)을 사용하여 최적 조건을 설정하였다. 실험 결과, 에칭 및 화학니켈 공정 시간의 주효과도에서 에칭 공정시간이 낮을수록, 화학니켈 공정시간이 높을수록 Peeling 값이 향상된다는 결과를 얻었다. 그리고 최적 조건을 도출하기 위한 방법으로 반응표면 설계법 중의 중심합성법을 사용하여 에칭(10min 15sec)및, 화학니켈(10min 15sec)의 최적 공정 시간을 도출하였다.

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Optimal Design of Smart Panel using Taguchi Method (다구찌법을 이용한 스마트 판넬의 최적 설계)

  • Zhao, Lijie;Kim, Heung-Soo;Kim, Jae-Hwan
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2005.05a
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    • pp.188-191
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    • 2005
  • Taguchi method is used to determine the optimal configuration of PZT (Lead Zirconate-Titanate) patch on the host structure for improving the performance of piezoelectric shunt system. The charges generated on the surface of PZT patch are selected to be the objective function in the Taguchi method. Full three dimensional finite element models are used to simulate vibration of smart panel and to obtain the admittance of the piezoelectric shunt system. Using Taguchi method in Minitab, the optimal model is obtained. The experiment with piezoelectric shunt circuit is performed to verify the validity of the optimal model comparing with initial model.

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A Case Study of Six Sigma Application on Market Analysis (식스시그마를 응용한 시장분석 사례 연구)

  • Choi, Gyoung-Seok;Yun, Won-Young
    • IE interfaces
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    • v.15 no.4
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    • pp.409-425
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    • 2002
  • This case study provides a market analysis methodology for overseas markets by applying statistical tools and the Six Sigma approach. The study suggests a procedure with seven steps to improve brands position in the market. These steps consist of interviewing consumers and floor salesmen of stores, surveying, analysis of correlation between brand position and customers satisfaction, analysis of relationship with companies and customer satisfaction factors, analysis of the customer satisfaction gap between companies, evaluating the importance of customer satisfaction factors, and suggestion for enhancement of brand position. The Six Sigma approach such as "Define", "Measure" and "Analyze" is used in this procedure, which is part of Six Sigma procedure, D-M-A-I-C (Define, Measure, Analyze, Improve, Control). Minitab and SAS are used for the statistical analysis.

A Study on the Step-by-Step Process for Effective Quality Circle Activities (효과적인 품질분임조활동의 단계별 진행요령에 관한 연구)

  • 이강인
    • Journal of Korean Society for Quality Management
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    • v.31 no.3
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    • pp.136-159
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    • 2003
  • The purpose of this paper is to propose the effective guidance of Quality Circle(QC) activities. Since 1975, variety of organizations in Korea have widely implemented QC activities for their management systems. The industries have enthusiastically used QC activities and were influenced from them. However, the academics were less interested in this subject, as a result, there were no systematic guidances for QC activities. Thus, in this paper, the effective guidance for QC activities were suggested which were based on the survey from QC proceedings presented in the companies, in the local areas and the national wide contests. As a result, the first main issue is to pick repeated mistakes up during the process period such as unmatched the causes and effects relations in characteristics diagrams, improper selection of important control items in Pareto diagram and so on. Secondly, how to overcome statistics and use them for QC activities. Thirdly, to remind team members about Quality Control 7 tools. Finally, Minitab(Release-13) software has been found that it is not matched with using Korean Standards(KS).

A Study on Inelastic Behavior of Monosymmetric Singly Stepped Beam Subjected to Uniform Load (등분포 하중을 받는 일축대칭 일단 스텝보의 비탄성 거동 특성 고찰)

  • Park, Yi-Seul;Park, Jong-Sub
    • Proceedings of the KAIS Fall Conference
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    • 2012.05b
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    • pp.738-740
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    • 2012
  • 최근 변단면 거더의 경제성을 고려하여 장경간 거더 교량과 강골조 구조물에 변단면보의 사용이 증가하고 있으며, 고강도 강의 등장으로 인해 변단면보의 정확한 좌굴 강도의 평가가 매우 중요시 되고 있다. 본 논문에서는 기존에 연구된 탄성 횡-비틀림 좌굴 강도에 관한 연구를 바탕으로하여 별로 비탄성 구간에 비지지 길이가 존재하는 일축대칭 I형 변단면보의 횡-비틀림 좌굴 강도 해석을 실시하였다. 해석에는 유한요소해석프로그램인 ABAQUS(2007)가 사용되었으며, MINITAB(2006)을 이용하여 간편한 설계식을 제안하고 있다. 일단 계단식 단면을 가지는 보에 대하여 고려하였으며, 플랜지 길이 방향 비, 너비방향 비, 두께의 비로 계단식 I형 보를 나타내었다. 집중 하중을 적용시켰으며 비선형 해석을 위해 잔류응력 및 초기변형과 재료비선형을 고려하였다. 본 연구 결과에서 제안된 식은 향후 다양한 하중이 작용하는 비탄성 횡-비틀림 좌굴 강도에 대한 연구에 많은 도움이 될 것이다.

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Process Optimization of Composite-based Capacitor for LC Resonant Circuits

  • Mun, Sei-Young;Cha, Cheol-Ung;Choi, Jong-Chan;Lim, Seung-Ok;Hong, Sang-Jeen
    • Journal of the Speleological Society of Korea
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    • no.80
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    • pp.21-24
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    • 2007
  • The need for high-frequency decoupling capacitors to supply the transient current requirements to high-speed devices is ubiquitous in current microelectronics applications. Even though materials and their processes have already been developed in terms of their performances, low manufacturing cost cannot be overemphasized in current microelectronics industry. For this reason, we revisited low cost ceramic filled polymer integrated capacitor. Experiments were performed according to the design of experiment (DOE). The best recipe that has the optimized ratio of material composite was obtained using by response optimizer in Minitab. And also, high-frequency measurements were performed to get frequency dependent data using network analyzer.

A Selection of the Optimal Working Condition for an Outer-hull Preprocessing Robot Using a Taguchi Method (다구찌 방법을 이용한 선체 외판 전처리 로봇의 최적 작업 조건 선정)

  • Chung Won-Jee;Kim Ki-Jung;Kim Hyo-Gon;Kim Jung-Hyun;Kim Ho-Kyung;Lee Hun-Dong
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.15 no.4
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    • pp.69-73
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    • 2006
  • This paper present the optimal cleaning condition of the out-hull preprocessing robot by Taguchi method in design of experiments. A $L_8(2^4)$ orthogonal array is adopted to study the effect of adjustment parameters. The adjustment parameters consist of robot speed, motor torque, motor speed and tool angle. And the quality feature is selected as surface roughness of sheet metal. Taguchi analysis is performed in order to evaluate the effect of adjustment parameters of the quality feature of cleaning process by $Minitab^{(R)}$.

Inelastic lateral-torsional buckling strengths of stepped I-beams subjected to general loading condition

  • Park, Jong Sup;Park, Yi Seul
    • Structural Engineering and Mechanics
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    • v.48 no.2
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    • pp.275-289
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    • 2013
  • The cross sections of multi-span beams are sometimes suddenly increased at the interior support of continuous beams to resist high negative moment. An earlier study on elastic lateral torsional buckling of stepped beams was conducted to propose new design equations. This research aims to continue the earlier study by considering the effect of inelastic buckling of stepped beams subjected to pure bending and general loading condition. A three-dimensional finite element-program ABAQUS and a statistical program MINITAB were used in the development of new design equations. The inelastic lateral torsional buckling strengths of 36 and 27 models for singly and doubly stepped beams, respectively, were investigated. The general loading condition consists of 15 loading cases based on the number of inflection point within the unbraced length of the stepped beams. The combined effects of residual stresses and geometrical imperfection were also considered to evaluate the inelastic buckling strengths. The proposed equations in this study will definitely improve current design methods for the inelastic lateral-torsional buckling of stepped beams and will increase efficiency in building and bridge design.

A Case Study of a Six Sigma Project for Improving Gate Painting Quality (게이트 도장 품질 개선을 위한 6시그마 프로젝트 사례 연구)

  • Hong, Sung-Hoon;Choi, Ik-Jun
    • Journal of Korean Society for Quality Management
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    • v.34 no.1
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    • pp.1-12
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    • 2006
  • This paper presents a six sigma project for improving gate painting quality in a medium-sized automotive part company. The project follows a disciplined process of five macro phases: Define, Measure, Analyze, Improve, and Control. A CTQ(critical to quality) is determined based on COPQ(cost of poor quality) analysis, and a process map is utilized for identifying process input variables. Three KPIV s(key process input variable) are selected; Painting Temperature, Painting Quantity, and Painting Viscosity, and DOE(design of experiments) is utilized for finding the optimal process conditions for three KPIVs. MINITAB software is used for data analyses and DOE. The sigma level of defects rate has improved from 2.93 to 3.66.

Mechanical strengths of self compacting concrete containing sawdust-ash and naphthalene sulfonate

  • Elinwa, Augustine U.;Mamuda, Mamuda;Ahmed, M.
    • Advances in concrete construction
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    • v.2 no.4
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    • pp.301-308
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    • 2014
  • The present research work is on the effect of sawdust ash (SDA) on the mechanical strengths of self compacting concrete (SCC) using naphthalene sulfonate (NS) as a plasticizer. Experiments on compressive, flexural and splitting tensile strengths are conducted and the data analyzed using the Minitab 15 software. The results showed that SDA can defer the reaction of cement hydration and prolong the setting times of cement paste. This was very much pronounced on the flexural and splitting tensile strengths at 90 days of curing which are 36 % and 33 % higher than the control strengths, respectively. The study has proposed strength relations of mortar compressive strength with the flexural and splitting tensile strengths and these are, 5 and 7 times respectively. The flexural strength is 1.5 times that of the splitting tensile. Finally, linear models were developed on these relationships.