• Title/Summary/Keyword: Mills' ratio

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Temperature and Property Control of High Strength Steel in Hot Strip Mills (열간압연 고강도강의 온도 및 재질제어)

  • Park, Cheol-Jae
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.20 no.6
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    • pp.817-823
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    • 2011
  • This paper proposes a cooling stop temperature control(CST) and a phase transformation control(PTR) which aim at obtaining the uniform temperature and quality along the longitudinal direction of the high strength steel on the run-out table(ROT) process. The problems of the temperature control are analyzed for the conventional steel and the new control concepts are derived from a time-temperature transformation(TTT) diagram. The proposed control technologies are verified from the simulation results under the temperature prediction model by the heat transfer governing equation, and the temperature estimation simulator. It is shown through the field test of the hot strip mills that the phase transformation ratio of the high strength steel is considerably improved by the proposed temperature controls.

Development of Rotary Tube Piercing Machine and Parametric Study on Design Variables using Finite Element Analysis (중공 튜브 성형을 위한 만네스만 천공기의 개발 및 유한요소법을 이용한 공정변수 설계)

  • Lee, H.W.;Lee, G.A.;Kim, E.Z.;Choi, S.;Jang, B.L.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2007.05a
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    • pp.364-367
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    • 2007
  • Typical seamless tube production methods are an extrusion and a rotary tube piercing. The rotary piercing process is more competitive than the extrusion process form view point of productivity, quality, and flexibility. It consists of twin rolling mills, a pair of disc or flat guides, and a plug. Twin rolling mills are skewed with proper angles in two directions. A round billet is progressively fed forward and rotated due to the rotation of twin rolling mills. Internal crack initiation and growth at central area of the billet are gradually progress because of the repeating actions of tension and rotation. Design variables in the rotary piercing rolling process are the feed angle, the cross angle, the reduction ratio, and the position of plug. In this work, a rotary tube piercing machine was developed and parametric studies on design variables were carried out using finite element analysis. The Brozzo ductile fracture criterion was utilized to determine an internal crack initiation.

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Status and Perspective of Biomass Co-firing to Pulverized Coal Power Plants (미분탄 석탄화력발전에서의 바이오매스 혼소 동향 및 전망)

  • Yang, Won
    • KEPCO Journal on Electric Power and Energy
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    • v.2 no.4
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    • pp.525-529
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    • 2016
  • Biomass co-firing to existing thermal power plants is one of the most economical and efficient way to reduce $CO_2$ emission from the plant. There are several methods of co-firing and it can be categorized into (1) Parallel co-firing, (2) Indirect co-firing, and (3) Direct co-firing. Parallel co-firing is the most expensive way to high-ratio co-firing because it requires biomass dedicated boiler. Direct co-firing is widely used because it does not need high capital cost compared with the other two methods. Regarding the direct co-firing, it can be classified into three methods- Method 1 does not need retrofit of the facilities because it uses existing coal mills for pulverizing biomass fuels. In this case high-ratio co-firing cannot be achieved because of poor grindability of biomass fuels. Method 2 needs biomass-dedicated mills and revision of fuel streams for the combustion system, and Method 3 needs additional retrofit of the boiler as well as biomass mills. It can achieve highest share of the biomass co-firing compared with other two methods. In Korea, many coal power plants have been adopting Method 1 for coping with RPS(Renewable portfolio standards). Higher co-firing ratio (> 5% thermal share) has not been considered in Korean power plants due to policy of limitation in biomass co-firing for securing REC(Renewable Energy Certificate). On the other hand, higher-share co-firing of biomass is widely used in Europe and US using biomass dedicated mills, following their policy to enhance utilization of renewable energy in those countries. Technical problems which can be caused by increasing share of the biomass in coal power plants are summarized and discussed in this report. $CO_2$ abatement will become more and more critical issues for coal power plants since Paris agreement(2015) and demand of higher share of biomass in the coal power plants will be rapidly increased in Korea as well. Torrefaction of the biomass can be one of the best options because torrefied biomass has higher heating value and grindability than other biomass fuels. Perspective of the biomass torrefaction for co-firing is discussed, and economic feasibility of biomass torrefaction will be crucial for implementation of this technology.

NEW EXPRESSIONS FOR REPEATED LOWER TAIL INTEGRALS OF THE NORMAL DISTRIBUTION

  • Withers, Christopher S.;Nadarajah, Saralees
    • Journal of the Korean Statistical Society
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    • v.36 no.3
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    • pp.411-421
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    • 2007
  • The recent work by the authors (see, Withers, 1999; Withers and McGavin, 2006; Withers and Nadarajah, 2006) provided new expressions for repeated upper tail integrals of the univariate normal density and so also for the general Hermite function. Here we derive new expressions for repeated lower tail integrals of the same. The calculations involve the use of Moran's L-function and the Airy function. In particular, the Hermite functions are expressed in terms of Moran's L-function and vice versa.

Rheological Properties and Particle Packing of Different Sized Blast-furnace Slag Powder (고로 슬래그 분말의 입도에 따른 충전률과 유동특성)

  • Byun, Seung-Ho;Park, Hyo-Sang;Song, Jong-Taek;Yoo, Dong-Woo;Lee, Seung-Heun;Kim, Sang-Yun
    • Proceedings of the Korea Concrete Institute Conference
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    • 2009.05a
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    • pp.353-354
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    • 2009
  • The different sized slag powder, which have been used widely as a cement binder, was obtained by using 3 kind of mills. Two kinds of slag powder with different size was mixed and then investigated the relationship between the rheological properties and the particle packing ratio or particle distribution. It was found that the rheological properties of two mixed slag powder was proportional to the particle packing ratio of it. And the paste flowability of the mixed slag powder with wide particle distribution was very good.

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Paper Strength Mechanism Depending on Mixing Ratio of Softwood and Hardwood Fibers (침엽수, 활엽수 펄프섬유의 혼합비에 따른 종이의 강도발현 기작 구명)

  • 이진호;박종문
    • Journal of Korea Technical Association of The Pulp and Paper Industry
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    • v.33 no.3
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    • pp.1-8
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    • 2001
  • Paper consists of fiber network and paper properties were highly affected by fiber characteristics. Many researchers have tried to relate fiber and paper properties. Softwood and hardwood fiber's are quite different in their properties. Generally, softwood fiber's are longer and more flexible than hardwood fibers. At present, many paper mills make mixed paper with softwood and hardwood fibers except for special grade. During fracture some fiber's are broken and others are pulled out. In this paper, the number of broken and pulled out fiber's during fracture is analyzed depending on the mixing ratio of softwood and hardwood fiber's. Fiber length, curl, kink, coarseness, WRV and formation index were measured. Double-edged strength samples were prepared to observe the number of broken and pulled out fiber's. Mixed paper strength was decreased with increasing hardwood fibers ratio. During fracture, softwood fiber's were more likely broken and hardwood fibers were more likely pulled out. The strength of paper which consists of softwood fibers was determined by fiber's broken strength and that of hardwood fibers by fiber's debonding strength. Paper strength was changed depending on the fiber's bonding capability. If the fiber is longer and more flexible, the fiber network becomes stronger and stiffer.

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Effect of Arachidonic Acid-enriched Oil Diet Supplementation on the Taste of Broiler Meat

  • Takahashi, H.;Rikimaru, K.;Kiyohara, R.;Yamaguchi, S.
    • Asian-Australasian Journal of Animal Sciences
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    • v.25 no.6
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    • pp.845-851
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    • 2012
  • To elucidate the relationship between the arachidonic acid (AA) content and the taste of broiler meat, the effects of AA-enriched oil (AAO) supplements on the fatty acid content and sensory perceptions of thigh meat were evaluated. Four types of oil, including corn oil (CO), a 1:1 mixture of AAO and palm oil (PO) (1/2 AAO), a 1:3 mixture of AAO and PO (1/4 AAO), and a 1:7 mixture of AAO and PO (1/8 AAO) were prepared. Each type of oil was mixed with silicate at a ratio of 7:3, and added to the diet at a final proportion of 5% of fresh matter. Broiler chickens were fed these diets for 1 wk before slaughter. In thigh meat, the AA content of the 1/2 and 1/4 AAO groups was significantly higher than that of the CO group. The AA content in thigh meat (y, mg/g) increased linearly with increasing dietary AAO content (x, g/100 g of diet), according to the equation y = 0.5674+0.4596x ($r^2$ = 0.8454). The content of other fatty acids was not significantly different among the 4 diet groups. Sensory evaluation showed that the flavor intensity, umami (L-glutamate taste), kokumi (continuity, mouthfulness, and thickness), and aftertaste of the 1/2 and 1/4 AAO groups were significantly higher than that of the CO group. There were significant positive correlations between AA content in thigh meat and the flavor intensity, total taste intensity, umami, and aftertaste. These data suggest that the taste of broiler meat can be improved by the amount of dietary AA supplementation.

Modeling and State Observer Design for Roll Slip in Cold Cluster Mills (냉간압연 다단 압연기의 롤 슬립 모델링 및 상태 관측기 설계)

  • Kang, Hyun Seok;Hong, Wan Kee;Hwang, I Cheol
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.36 no.12
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    • pp.1543-1549
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    • 2012
  • This study focuses on the state space model and the design of a state observer for the slip dynamics between rolls in STS cold cluster mills. First, a mathematical model of the roll slip is given as a nonlinear differential equation. Then, by using a Taylor series expansion, it is linearized as a state space model. Next, by using Gopinath's algorithm, a minimal-order state observer based on the state space model is designed to estimate the angular speed of all idle rolls except for an actuated roll that is measureable. Finally, a computer simulation is used to validate that the proposed state space model very well describes slip dynamics between, and moreover, the state observer very well estimates the angular speed of the idle roll.

CORE DESIGN FOR HETEROGENEOUS THORIUM FUEL ASSEMBLIES FOR PWR(1)-NUCLEAR DESIGN AND FUEL CYCLE ECONOMY

  • BAE KANG-MOK;KIM MYUNG-HYUN
    • Nuclear Engineering and Technology
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    • v.37 no.1
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    • pp.91-100
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    • 2005
  • Kyung-hee Thorium Fuel (KTF), a heterogeneous thorium-based seed and blanket design concept for pressurized light water reactors, is being studied as an alternative to enhance proliferation resistance and fuel cycle economics of PWRs. The proliferation resistance characteristics of the KTF assembly design were evaluated through parametric studies using neutronic performance indices such as Bare Critical Mass (BCM), Spontaneous Neutron Source rate (SNS), Thermal Generation rate (TG), and Radio-Toxicity. Also, Fissile Economic Index (FEI), a new index for gauging fuel cycle economy, was suggested and applied to optimize the KTF design. A core loaded with optimized KTF assemblies with a seed-to-blanket ratio of 1: 1 was tested at the Korea Next Generation Reactor (KNGR), ARP-1400. Core design characteristics for cycle length, power distribution, and power peaking were evaluated by HELIOS and MASTER code systems for nine reload cycles. The core calculation results show that the KTF assembly design has nearly the same neutronic performance as those of a conventional $UO_2$ fuel assembly. However, the power peaking factor is relatively higher than that of conventional PWRs as the maximum Fq is 2.69 at the M$9^{th}$ equilibrium cycle while the design limit is 2.58. In order to assess the economic potential of a heterogeneous thorium fuel core, the front-end fuel cycle costs as well as the spent fuel disposal costs were compared with those of a reference PWR fueled with $UO_2$. In the case of comprising back-end fuel cycle cost, the fuel cycle cost of APR-1400 with a KTF assembly is 4.99 mills/KWe-yr, which is lower than that (5.23 mills/KWe-yr) of a conventional PWR. Proliferation resistance potential, BCM, SNS, and TG of a heterogeneous thorium-fueled core are much higher than those of the $UO_2$ core. The once-through fuel cycle application of heterogeneous thorium fuel assemblies demonstrated good competitiveness relative to $UO_2$ in terms of economics.

CSTC of High Strength Steel for ROT Process in Hot Strip Mills (열간압연 ROT에서 고강도강의 CSTC 개발)

  • Park, Cheol-Jae
    • Journal of Institute of Control, Robotics and Systems
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    • v.14 no.2
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    • pp.191-196
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    • 2008
  • This paper proposes a cooling stop temperature control(CSTC) concept which aims at obtaining the uniform temperature and quality of the material along the longitudinal and lateral direction of the strip. The CSTC is designed using the experimental CCT(Continuous Cooling Transformation), TTT(Time Temperature Transformation) curves and the temperature control model by the heat transfer governing equation, and the temperature control simulator. The cooling pattern and the rolling speed can be solved by the CSTC. It is shown through the field test of the hot strip mill of POSCO that the phase transformation ratio of the high carbon steel is considerably improved by the proposed temperature control.