• Title/Summary/Keyword: Milling time

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Pressureless Sintering and Spark-Plasma Sintering of Fe-TiC Composite Powders (Fe-TiC 복합재료 분말의 상압소결과 방전플라즈마소결)

  • Lee, B.H.;Bae, S.W.;Bae, S.W.;Khoa, H.X.;Kim, Ji Soon
    • Journal of Powder Materials
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    • v.22 no.4
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    • pp.283-288
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    • 2015
  • Two sintering methods of a pressureless sintering and a spark-plasma sintering are tested to densify the Fe-TiC composite powders which are fabricated by high-energy ball-milling. A powder mixture of Fe and TiC is prepared in a planetary ball mill at a rotation speed of 500 rpm for 1h. Pressureless sintering is performed at 1100, 1200 and $1300^{\circ}C$ for 1-3 hours in a tube furnace under flowing argon gas atmosphere. Spark-plasma sintering is carried out under the following condition: sintering temperature of $1050^{\circ}C$, soaking time of 10 min, sintering pressure of 50 MPa, heating rate of $50^{\circ}C$, and in a vacuum of 0.1 Pa. The curves of shrinkage and its derivative (shrinkage rate) are obtained from the data stored automatically during sintering process. The densification behaviors are investigated from the observation of fracture surface and cross-section of the sintered compacts. The pressureless-sintered powder compacts show incomplete densification with a relative denstiy of 86.1% after sintering at $1300^{\circ}C$ for 3h. Spark-plasma sintering at $1050^{\circ}C$ for 10 min exhibits nearly complete densification of 98.6% relative density under the sintering pressure of 50 MPa.

Design and Performance Test of Locking Curved-Nut (풀림방지 Curved-Nut 설계 및 성능 시험)

  • Cha, Min Cheol;Kang, Ho Sung;Kim, Do Yeop;Lee, Suk Yong;Jeong, Hui Jong;Lee, Eung Suk
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.41 no.3
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    • pp.199-204
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    • 2017
  • Many types of locking nut are commercializing in the various industries where has heavy vibration. Because nut's loosing causes a serious accident. But the most locking nuts are too expensive as the complicate manufacturing process. In this study, we design the new type of locking nut, "Curved-Nut" that is relatively simple making process. We study a relation between the elastic energy and the nut loosing mechanism. So it is analysed, the elastic energy of Curved-Nut comparing with the locking test. The Curved-Nut was manufactured on the commercial nut using a milling tool with horizontal cutting, one or two time under the nut. As the result, the more elastic energy the more prevent the loosing of the nut. We verified the performance of the loosing nut using the vibration testing equipment (NAS3350).

Influences of the Eu Concentration and the Milling Time on Photoluminescence Properties of Y2O3-H3BO3:Eu3+ Powders Prepared by Mechanical Alloying

  • Gong, Hyun-Sic;Kim, Hyun-Goo
    • Journal of Powder Materials
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    • v.23 no.2
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    • pp.108-111
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    • 2016
  • $Y_2O_3-H_3BO_3:Eu^{3+}$ powders are synthesized using a mechanical alloying method, and their photoluminescence (PL) properties are investigated through luminescence spectrophotometry. For samples milled for 300 min, some $Y_2O_3$ peaks ([222], [440], and [622]) and amorphous formations are observed. The 300-min-milled mixture annealed at $800^{\circ}C$ for 1 h with Eu = 8 mol% has the strongest PL intensity at every temperature increase of $100^{\circ}C$ (increasing from 700 to $1200^{\circ}C$ in $100^{\circ}C$ increments). PL peaks of the powder mixture, as excited by a xenon discharge lamp (20 kW) at 240 nm, are detected at approximately 592 nm (orange light, $^5D_o{\rightarrow}^7F_1$), 613 nm, 628 nm (red light, $^5D_o{\rightarrow}^7F_2$), and 650 nm. The PL intensity of powder mixtures milled for 120 min is generally lower than that of powder mixtures milled for 300 min under the same conditions. PL peaks due to $YBO_3$ and $Y_2O_3$ are observed for 300-min-milled $Y_2O_3-H_3BO_3$ with Eu = 8 mol% after annealing at $800^{\circ}C$ for 1 h.

Stretch-Flangeability of Harmonic Structure Material Manufactured by Powder Metallurgy Method (분말야금법으로 제조한 하모닉 구조재료의 신장플랜지 가공성)

  • Yoon, Jae Ik;Lee, Hak Hyeon;Park, Hyung Keun;Ameyama, Kei;Kim, Hyoung Seop
    • Journal of Powder Materials
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    • v.24 no.2
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    • pp.128-132
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    • 2017
  • Harmonic structure materials are materials with a core-shell structure having a shell with a small grain size and a core with a relatively large grain size. They are in the spotlight because their mechanical properties reportedly feature strength similar to that of a sintered powder with a fine grain size and elongation similar to that of a sintered powder with a coarse grain size at the same time. In this study, the tensile properties, microstructure, and stretch-flangeability of harmonic structure SUS304L made using powder metallurgy are investigated to check its suitability for automotive applications. The harmonic powders are made by mechanical milling and sintered using a spark plasma sintering method at 1173 K and a pressure of 50 MPa in a cylindrical die. The sintered powders of SUS304L having harmonic structure (harmonic SUS304L) exhibit excellent tensile properties compared with sintered powders of SUS304L having homogeneous microstructure. In addition, the harmonic SUS304L has excellent stretch-flangeability compared with commercial advanced high-strength steels (AHSSs) at a similar strength grade. Thus, the harmonic SUS304L is more suitable for automotive applications than conventional AHSSs because it exhibits both excellent tensile properties and stretch-flangeability.

Effect of addition of dispersant on the physical properties of recycled zirconia (분산제의 첨가가 재활용 지르코니아의 물성에 미치는 영향)

  • Seo, Jeong-Il;Park, Won-Uk;Kim, Hae-Gyu
    • Journal of Technologic Dentistry
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    • v.40 no.1
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    • pp.17-25
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    • 2018
  • Purpose: When casting of ceramics, proper amount of deflocculant was added for disperse the particles in slip. In this study, examined the optimum amount of APMA(ammonium polymethaacrylate) water as deflocculant for casting the zirconia. Methods: The 100 g of zirconia powder were ball milled with 300 g zirconia ball, 90 g of distilled water, and APMA water in polyethylene pot for 24 hours. The amount of APMA water were added as deflocculant from 0.5 to 0.9 g at an intervals of 0.1 g. The viscosity of slip with no deflocculant showed 1362c.p. and the minimum viscosity with 580c.p. obtained when the slip contained 0.7% of deflocculant. Bar type specimens were casted with plaster mold and biscuit fired at $1100^{\circ}C$ for 1 hours. Biscuit fired specimens were finished with $60mm(L){\times}14mm(W){\times}10mm(H) bar$. Finished specimens were 2nd fired at $1500^{\circ}C$ for 1 hour. Results: Regardless the addition of deflocculant, all 2nd fired specimens showed 0% of apparent porosity and water absorption. The specimens with no deflocculant showed 24% of drying shrinkage and 27.4% firing shrinkage. On the other hand, The specimens with deflocculant showed 17.4% of drying shrinkage and 17.6% firing shrinkage regardless the amount of deflocculant. The maximum bulk density with $6.09g/cm^3$ obtained when the specimens casted with 0.7~0.9% of deflocculant contained slips. Bend strength of specimen with no deflocculant showed 680 MPa and the maximum bend strength with 814 MPa obtained when the specimen casted with 0.7% of diflocculant contained slip. Conclusion : It was found that the particle shape of the powder according to the dispersing agent is added, the particle size, sintering temperature and affect the particle size distribution, sintering time, sintering atmosphere, such a great influence on the sintering.

Effect of B4C Content on the Sintering Characteristics of 6061Al-B4C Composite Powder (B4C 함량에 따른 6061 Al-B4C 복합분말의 소결 특성 연구)

  • Park, Jin-Ju;Hong, Sung-Mo;Kim, Kyoung-Yeol;Lee, Min-Ku;Rhee, Chang-Kyu;Rhee, Won-Hyuk;Lee, Yang Kyu
    • Journal of Powder Materials
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    • v.20 no.3
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    • pp.215-220
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    • 2013
  • In the present work, 6061 Al-$B_4C$ sintered composites containing different $B_4C$ contents were fabricated and their characteristic were investigated as a function of sintering temperature. For this, composite powders and their compacts with $B_4C$ various contents from 0 to 40 wt.% were fabricated using a planetary ball milling equipment and cold isostatic pressing, respectively, and then they were sintered in the temperature ranges of 580 to $660^{\circ}C$. Above sintering temperature of $640^{\circ}C$, real density was decreased due to the occurrence of sweat phenomena. In addition, it was realized that sinterability of 6061Al-$B_4C$ composite material was lowered with increasing $B_4C$ content, resulting in the decrease in its real density and at the same time in the increment of porosity.

Numerical Analysis for Machining Center Milling Education of Deformation by Vise Stress to Minimize (머시닝 센터 가공 교육 중 바이스 압축력으로 인한 형상 변형량에 관한 연구)

  • Kim, Jin-Woo;Bong, Ha-Yoon
    • Journal of Practical Engineering Education
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    • v.7 no.2
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    • pp.119-123
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    • 2015
  • ABS material is easy to process, impact resistance and heat resistance is strong. ABS material is often used as a substitute for the interior and exterior metal material for an automobile. As the demand of ABS increases, fabricating education using ABS has also been increasing its importance. As part of its education, ABS material is used in the mold fabricating part of the regional and national skills competition. At this time, the force of the vise for fixing the ABS material in the processing using the ABS material can affect the final shape after machining. However, it has not been an accurate description of the notes and instructions of working in education. Therefore, in this study, we study the impact the force of vise affect structural shape in the fabricating education using ABS material and during fabricating education of ABS material, trying to present the notes of the appropriate it.

Development of Instant Soybean Soup for Soybean Noodles Using the Yellow and Black Soybean (노란콩과 검정콩을 이용한 콩국수용 즉석 콩스프의 개발)

  • 강태수;공영준;홍거표
    • Food Science and Preservation
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    • v.7 no.4
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    • pp.384-388
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    • 2000
  • This study was carried out to investigate the optimal process conditions of instant soybean soup for the soybean noodles. The process of soybean soup was in the other or soaking, cooking, peeling, drying, milling and packaging. The optimal conditions of soaking process obtained at 25$\^{C}$ for 4hrs, and the protein content of yellow and black soybean after soaking treatment were 21.97% and 19.58%, respectively. As the increasing of cooking time, the moisture content was not changed, and optimal cooking condition through the sensory evaluation was obtained at 100$\^{C}$ and 15min. The protein contents of cooked yellow and black soybean dried by hot-air and far infrared-ray were 43.40∼44.18% and 44.59∼51.36%, respectively. From the results of sensory evaluation, the yellow and black soybean dried with far infrared-ray at 45$\^{C}$ for 5hrs were excellent, and the difference between the marketed soybean soup and instant soybean soup produced by this experimental process for soybean noodles was not exist. The optimal concentration of instant soybean soup for soybean noodles was determined to be 50g of soybean powder with 1L water.

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Kinetic Study Of $La_2$O_3-A1_2O_3-SiO_2$ glass infiltration into Spinel Preforms (스피넬 전성형체의 $La_2$O_3-A1_2O_3-SiO_2$계 유리 침투 kinetic)

  • 이득용;장주웅;김병수;김대준;송요승
    • Journal of the Korean Crystal Growth and Crystal Technology
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    • v.12 no.1
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    • pp.31-35
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    • 2002
  • Abstract Spinel powder having a particle size of 0.9$\mu$m was calcined for 30 min at $1300^{\circ}C$, followed by ball milling for 4h, to obtain the spinel particle size of 3.29$\mu$m. The die-pressed spinel was presintered at $1100^{\circ}C$ for 2h and then lanthanum aluminosilicate glass was infiltrated at $1080^{\circ}C$ for 0~2 h to investigate the penetration kinetics in glass-spinel composite. The infiltration distance is parabolic in time due to capillarity. The strength and the fracture toughness of glassspinel composites were 317 MPa and 3.56 MPa $m^{1/2}$ respectively and dual microstructure of column (needle) and polygonal shapes as a result of recrystallization was observed due to the high calcination temperature.

A unified rough and finish cut algorithm for NC machining of free form pockets with general polygon - Part 1. Simulation (일반적인 내벽을 가진 자유바닥 곡면 파켓의 NC 가공을 위한 단일화된 황삭과 정삭 알고리즘 - Part 1. Simulation)

  • Park, Yong-hoon;Cho, Chi-woon;Kim, Sang-jin
    • Journal of Korea Society of Industrial Information Systems
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    • v.9 no.1
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    • pp.7-16
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    • 2004
  • The tool path needs to be determined in an efficient manner to generate the final NC (numerical control) code for efficient machining. This is particularly important in machining free form pockets with an arbitrary wall geometry on a three-axis CNC machine. Many CAD/CAM systems use linear interpolation to generate NC tool paths for curved surfaces. However, this needs to be modified to improve the smoothness of the machined bottom surface, reduce machining time and CL (cutter location) file size. Curved machining can be a solution to reduce these problems. The unified rough and finish cut algerian and the tool motion is graphically simulated. In this paper, a grid based 3D navigation algorithm for generating NC tool path data for both linear interpolation and a combination of linear and circular interpolation for three-axis CNC milling of general pockets with sculptured bottom surfaces is developed.

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