• 제목/요약/키워드: Milling time

검색결과 666건 처리시간 0.023초

Fabrication of Fe-TiC Composite by High-Energy Milling and Spark-Plasma Sintering

  • Tuan, N.Q.;Khoa, H.X.;Vieta, N.H.;Lee, Y.H.;Lee, B.H.;Kim, J.S.
    • 한국분말재료학회지
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    • 제20권5호
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    • pp.338-344
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    • 2013
  • Fe-TiC composite was fabricated from Fe and TiC powders by high-energy milling and subsequent spark-plasma sintering. The microstructure, particle size and phase of Fe-TiC composite powders were investigated by field emission scanning electron microscopy and X-ray diffraction to evaluate the effect of milling conditions on the size and distribution of TiC particles in Fe matrix. TiC particle size decreased with milling time. The average TiC particle size of 38 nm was obtained after 60 minutes of milling at 1000 rpm. Prepared Fe-TiC powder mixture was densified by spark-plasma sintering. Sintered Fe-TiC compacts showed a relative density of 91.7~96.2%. The average TiC particle size of 150 nm was observed from the FE-SEM image. The microstructure, densification behavior, Vickers hardness, and fracture toughness of Fe-TiC sintered compact were investigated.

기계적 합금화법으로 제조된 고온 수전해용 Ni/YSZ 전극의 미세구조 특성 (Microstructural Characteristics of Ni/YSZ Cermet for High Temperature Electrolysis by Mechanical Alloying)

  • 박근만;채의석;홍현선;추수태
    • 한국재료학회지
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    • 제14권10호
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    • pp.743-748
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    • 2004
  • Modified Ni/YSZ cermets for high temperature electrolysis were synthesized by the direct ball milling of Ni and YSZ powder. The ball milling was carried out in dry process and in ethanol with varying milling time. While the dry-milling decreased the average size from 65 to $80{\mu}m$, the wet-milling decreased the average size down to $10{\mu}m$. In addition, very fine particles less than $0.1{\mu}m$ were observed in the wet-milling condition. The subsequent process of cold-pressing and sintering at $900^{\circ}C$ for 2 h did not affect the particle size of dry-milled powder. The electrical conductivity of the dry-milled Ni/YSZ cermet showed the value of $5{\times}10^{2}\;S/cm$ and this value was increased to $1.4{\times}10^{4}\;S/cm$ after the sintering at $900^{\circ}C$ for 2 h.

고에너지 볼밀로 만든 $LaAlO_3$ 분말의 합성과 소결 특성 (Synthesized and sinteristics of $LaAlO_3$ ceramics from high energy ball milling powders)

  • 최상수;서병준;정수태
    • 한국전기전자재료학회:학술대회논문집
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    • 한국전기전자재료학회 2003년도 하계학술대회 논문집 Vol.4 No.2
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    • pp.648-651
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    • 2003
  • Fine $LaAlO_3$ powders were successfully synthesized from $La_2O_3$ and ${\gamma}-Al_2O_3$ powders milling for $10{\sim}50hrs$ via the high energy milling technique (mechanochemical methode) in room temperature and air. The particle size of $LaAlO_3$ powder were estimated from XRD patterns and SEM images to be $160{\sim}180nm$. The $LaAlO_3$ ceramics are derived for the synthesized powders (milling for 10, 30 and 50hrs) by sintering at $1400^{\circ}C$. The micrographs of grains showed a agglomeration and the degree of agglomeration increased with the milling time. The $LaAlO_3$ made from synthesized powders milling for 30hrs can be sintered to 98% of theoretical density at $1,400^{\circ}C$ for 4hrs.

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기계적 합금화 공정에 의한 Fe가 코팅된 Mg 탈황 분말 제조 연구 (Fabrication of Fe coated Mg Based Desulfurization Powder by Mechanical Alloying Process)

  • 송준우;;천병선;홍순직
    • 한국분말재료학회지
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    • 제19권3호
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    • pp.226-231
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    • 2012
  • In this research, the coating behavior of Mg and Fe desulfurization powder fabricated by low energy and conventional planetary mill equipment was investigated as a function of milling time, which produces uniform Fe coated powders due to milling energy. Since high energy ball milling results in breaking the Fe coated Mg powders into coarse particles, low energy ball milling was considered appropriate for this study, and can be implemented in desulfurization industry widely. XRD and FE-SEM analyses were carried out to investigate the microstructure and distribution of the coating material. The thickness of the Fe coating layer reaches a maximum of 14 ${\mu}m$ at 20 milling hours. The BCC structures of Fe particles are deformed due to the slip system of Fe coated Mg particles.

고 에너지 볼밀을 이용한 Blue 텅스텐산화물 나노입자의 제조와 특성 (Prepration and Properties of Blue Tungsten Oxide Nanopowders by High Energy Ball-Mill)

  • 김명재;이광석;김경남
    • 한국재료학회지
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    • 제31권1호
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    • pp.23-28
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    • 2021
  • The purpose of this study is to prepare WO3 nanopowders by high-energy milling in mixture gas (7 % H2+Ar) with various milling times (10, 30, and 60 min). The phase transformation, particle size and light absorption properties of WO3 nanopowders during reduction via high-energy milling are studied. It is found that the particle size of the WO3 decreases from about 30 ㎛ to 20 nm, and the grain size of WO3 decreases rapidly with increasing milling time. Furthermore, the surface of the particles due to the pulverization process is observed to change to an amorphous structure. UV/Vis spectrophotometry shows that WO3 powder with increasing milling times (10, 30, 60 min) effectively extends the light absorption properties to the visible region. WO3 powder changes from yellow to gray and can be seen as a phenomenon in which the progress of the color changes to blue. The characterization of WO3 is performed by high resolution X-ray diffractometry, Field emission scanning electron microscopy, Transmission electron microscopy, UV/Vis spectrophotometry and Particle size analysis.

W-Cu 복합분말의 제조를 위한 기계화학적 공정에서 볼 밀링 시간에 따른 환원거동 (Effect of Ball-milling Time on Reduction Behavior in Mechanochemical Process for Preparation of W-Cu Composite Powders)

  • 김대건;이강원;석명진;김영도
    • 한국재료학회지
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    • 제13권3호
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    • pp.169-173
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    • 2003
  • W-Cu composite powders can be prepared by mechanochemical process, where the $WO_3$-CuO composite powders were mechanically synthesized from the elemental oxide powders and subsequently reduced to W-Cu composite powders. In the present work, reduction behavior of$ WO_3$-CuO composite powders that were synthesized at different milling time was examined in terms of hygrometric analysis. In case of $WO_3$-CuO ball-milled for 20 h, the reaction temperature of CuO\longrightarrowCu became lower than in case of 1 h. Also, the reaction of $WO_3$\longrightarrow$WO_{2.9-2.72}$ and $WO_{2.9-2.72}$ \longrightarrow$WO_2$were shifted to lower temperatures and the peaks were changed to much sharper shape. While the reaction of $WO_2$\longrightarrowW in case of ball-milling for 20 h started at lower temperature, the peak temperature was the same as in 1 h ball-milling. The reduced W particle size was somewhat finer fer 20 h ball-milling. It was considered that the refinement of oxide particles caused by ball-milling process leads to such a change in the reduction behavior.

Ball milling한 AB2계 금속수소화물 전극의 전기화학적 특성 (Electrochemical Properties of the AB2-type Metal Hydride Electrode Prepared by Ball Milling)

  • 최승준;심종수;오세웅;노학;최전;서찬열;박충년
    • 한국수소및신에너지학회논문집
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    • 제8권4호
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    • pp.181-185
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    • 1997
  • The electrochemical properties of the $AB_2$-type (Zr-Ti-V-Ni-Cr-Co-Mn) metal hydride electrodes prepared by ball milling with $AB_5-type\{(LM)Ni_{3.6}Al_{0.4}Co_{0.7}Mn_{0.3}\}$(LM : Lanthanum-rich mischmetal) alloy powder as a surface activator were investigated. By ball milling with $AB_5$ type alloy powder, the activation of $AB_2$ type metal hydride electrode was accelerated resulting in an increase of discharge capacity from 35% to 85% of the maximum capacity at the first cycle. As the amount of surface activator increased the activation rate increased, whereas the discharge capacity increased with 10wt% and decreased with 20wt% addition of the surface activator. When the amount of the surface activator was kept constant as 10wt%, the discharge capacity and the activation rate increased with ball milling time up to 20 hours. However beyond 20 hours of ball milling time, they decreased drastically due to the nano-crystallization or amorphorzation of the alloy powder.

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화학적-기계적 혼성공정에 의한 초미세 Fe-6Al-9Si 합금분말의 합성 (Synthesis of Extremely Fine Fe-6Al-9Si Alloy Powders by Chemical-Mechanical Hybrid Process)

  • 윤종운;이기선
    • 한국재료학회지
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    • 제15권3호
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    • pp.166-171
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    • 2005
  • Fe-6Al-9Si(N) alloy powders were synthesized by hybrid process of chemical nitrification and mechanical milling. The nitriding treatment on Fe-6Al-9Si alloy powders formed $\gamma'-Fe_4N$ phase on the powders surface. The nitriding-treated powders were pulverized by horizontal high-energy ball milling machine. The longer ball milling time tended to reduce the size of alloy powders. In ball milling for 36h, extremely fine powders with about $7\~9wt\%$ nitrogen were obtained. Through X-ray diffraction analysis on the powders, it was found out that the longer milling time caused a disappearance of the crystallinity of $\alpha-Fe$ in the powders. TEM study confirmed that the powders is comprised of a few tens nano-meter sized crystals, including $\alpha-Fe$ phase with partially $\gamma'-Fe_4N$ phase. Hysteresis curves of the synthesized powders measured by VSM revealed lower saturation magnetization and higher coercivity, which seemed to be attributed to nitrogen-impregnation and severe residual stress developed during the high energy milling. Microstructure observation on the powder annealed at 873 K for 1 h showed 10 to 20 nm sized $\alpha-Fe$ crystal. Such a enhanced crystallinity significantly increased the magnetization and decreased the coercivity, which was attributed to not only the crystallinity but also residual stress relaxation.

저탄소강에서 Planetary 볼밀링에 의한 나노결정 페라이트의 형성 (Formation of Nanocrystalline Ferrite by Planetary Ball Milling in a Low Carbon Steel)

  • 이혜정;이상우;오명훈
    • 열처리공학회지
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    • 제18권1호
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    • pp.29-40
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    • 2005
  • Formation of nanocrystalline ferrite was investigated using milled powders obtained by planetary ball milling of chips, which were made by high speed mechanical cutting of a low carbon steel(0.15%C-1.1%Mn-0.01%Ti). After 4 hour milling the chips were changed to powders of $50{\mu}m$ in average size, and with increasing milling time the powders were refined to about $3{\mu}m$ for 128 hour and showed more equiaxed shapes. Nanocrystalline(nc) region appeared in the surfaces of powders milled for 1 hour, and the 4 hour milled powders were almost filled with nc region. Hardness of nc region was much higher than that of work-hardened(WH) region. With increasing milling time, ferrite and cementite in pearlite were severely deformed and lamellar spacing was decreased, and then cementites began to disappear after 4 hour milling due to dissolution into ferrite. Deformation bands formed in lightly work-hardened region showed large width and similar crystallographic orientations. Spacing of deformation bands was decreased with deformation and the layered microstructure consisting of narrow deformation bands subdivided into variously oriented small grains was formed by more deformation, and eventually this structure seemed to be evolved to the nc structure by further deformation. It is also conjectured the growth of nc ferrite grains occurred through the coalescence of nanocrystalline ferrites rather than the nucleation and growth of recrystallized grains.

탄산(炭酸)세륨으로부터 나노크기 산화(酸化)세륨 제조연구(製造硏究) (Preparation of Nano Size Cerium Oxide from Cerium Carbonate)

  • 김성돈;김철주;윤호성
    • 자원리싸이클링
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    • 제18권6호
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    • pp.24-29
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    • 2009
  • 나노크기의 산화세륨 분말을 제조하기 위해서는 출발물질로 탄산세륨[$Ce_2(CO_3)3{\cdot}XH_2O$]이 널리 사용되고 있는데, 탄산세륨은 소성을 통하여 탄산기체와 수증기를 방출하면서 더욱 작은 입자들로 쪼개진 다공성 구조의 산화세륨이 형성되며 이러한 다공성의 산화세륨을 분쇄함으로서 나노크기의 산화세륨을 얻을 수 있다. 본 연구에서는 염화세륨용액으로부터 중탄산암모늄을 첨가하여 제조된 탄산세륨의 소성온도, 분쇄시간, 유성밀의 회전속도, 분산제 첨가량 및 장입된 분쇄 볼 크기 등의 변화에 따라 얻어지는 산화세륨의 평균 입자크기 분석을 통하여 탄산세륨으로부터 나노크기의 산화세륨 제조공정 특성에 대하여 알아보았으며, 소성온도 $700^{\circ}C$, 분쇄시간 5시간 조건에서 평균 입자크기 160 nm의 산화세륨 분말을 제조할 수 있었다.