• Title/Summary/Keyword: Mig

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The Study of Variable Polarity AC Pulse MIG Arc Welding System (출력전류 극성비 변화를 가지는 펄스MIG아크용접의 특성)

  • 김태진;백주원;조상명;김철우
    • The Transactions of the Korean Institute of Power Electronics
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    • v.8 no.4
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    • pp.307-312
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    • 2003
  • Joining thin aluminum alloy is difficult using most welding techniques. Many of problems associated burn-through by the high heat input. Common welding techniques are TIG, MIG, and MIG-PULSE welding. The VP-GMAW provides more control of the heat balance in the welding arc by taking advantage of the different arc characteristics obtained with each of the two polarities. In this paper, we proposed new VP-GMAW method by control DSP 320C32, and the characteristic and experiment result-voltage, current, welding bead, penetration by this method are presented.

Characteristic study of mechanical properties of Structural rolled steel and Stainless steel for MIG welding (구조용 압연강재와 스테인리스 강재의 MIG 용접에 대한 기계적 특성연구)

  • Lim, J.Y.;Yoon, M.J.;Kim, S.Y.;Kim, T.G.
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.13 no.1
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    • pp.100-106
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    • 2014
  • It is well known that fatigue failures occur on welded structures in industrial application due to repetitive load force. In order to decrease the incidence of fatigue failure, we analyzed the mechanical properties based on structural aspects in rolled steel(SS 400) welded onto stainless steel (STS 304) by the MIG welding method as well as the structure of rolled steel welded onto itself. We compared the hardness, tensile and fatigue properties with two types of samples which had no defects on the welding parts as observed by X-ray topographic analysis. It was found that the tensile and fatigue strength levels of SS 400 welded onto STS 304 by the MIG welding method were higher than those of STS 304 welded onto itself.

Evaluation of Mechanical Characteristic of Al Alloy for Ship's Welded with Various Welding Techniques (다양한 용접기술을 적용한 선박용 알루미늄합금의 기계적 특성 평가)

  • Kim, Seong-Jong;Jang, Seok-Ki;Han, Min-Su
    • Journal of the Korean Society of Marine Environment & Safety
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    • v.13 no.3
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    • pp.223-228
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    • 2007
  • This paper investigated on mechanical characteristic of Al alloy for ship's welded with various welding techniques such as TIG, MIG welding and welding by robot. The yield strength, tensile strength and elongation in TIG welding present 83.9%, 64.6% and 21.9% compare to those in base metal, respectively. The MIG welding is carried out with welding eletrode of ER5183 and ER5356. The mechanical characteristics in ER5356 are improved at approximately 2-4% for ER5183. The mechanical properties of 5083O in welding by robot are better than those of 5456-H116.

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Prediction of Tensile Strength for Plasma-MIG Hybrid Welding Using Statistical Regression Model and Neural Network Algorithm (통계적 회귀 모형과 인공 신경망을 이용한 Plasma-MIG 하이브리드 용접의 인장강도 예측)

  • Jung, Jin Soo;Lee, Hee Keun;Park, Young Whan
    • Journal of Welding and Joining
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    • v.34 no.2
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    • pp.67-72
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    • 2016
  • Aluminum alloy is one of light weight material and it is used to make LNG tank and ship. However, in order to weld aluminum alloy high density heat source is needed. In this paper, I-butt welding of Al 5083 with 6mm thickness using Plasma-MIG welding was carried out. The experiment was performed to investigate the influence of plasma-MIG welding parameters such as plasma current, wire feeding rate, MIG-welding voltage and welding speed on the tensile strength of weld. In addition we suggested 3 strength estimation models which are second order polynomial regression model, multiple nonlinear regression model and neural network model. The estimation performance of 3 models was evaluated in terms of average error rate (AER) and their values were 0.125, 0.238, and 0.021 respectively. Neural network model which has training concept and reflects non -linearity was best estimation performance.

EFFECTS OF AGING TREATMENT ON MICROSTRUCTURE AND STRENGTH OF WELD HEAT AFFECTED ZONE OF 6N01-T5 ALUMINUM ALLOY

  • Yoshida, Naoharu;Shibao, Masami;Ema, Mitsuhiro;Sasabe, Seiji;Hirose, Akio;Kobayashi, Kojiro F.
    • Proceedings of the KWS Conference
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    • 2002.10a
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    • pp.59-64
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    • 2002
  • Effects of the aging treatments on the microstructure and strength of heat affected zone(HAZ) in the welds of a age-hardened Al-Mg-Si alloy, 5N01-T5, were investigated. The base metal aging treatments before MIG welding were conducted at 423K to 473K for 28.8ks Post weld heat treatment(PWHT) to recover the HAZ strength was performed at 448K for 28.8ks. Microstructure observations, hardness measurements and tensile tests were conducted to study properties of the MIG weld joints. The position of the softest region in HAZ where the hardness insufficiently recovered after natural aging and PWHT was at a distance of approximately 15mm from the center of the fusion zone. Hardness of the softest regions after natural aging and PWHT decreased with increase in the base metal aging temperature. TEM observation clarified that strengthening ${\beta}$"(Mg$_2$Si) precipitates and coarse ${\beta}$′ precipitates affected the hardnes of HAZ. Incomplete recover of hardness in HAZ after PWHT was caused by the precipitating of non-hardening ${\beta}$′ phase during the weld thermal cycle. In order to examine the effects of weldheat input and welding speed, the laser weld joints were also investigated and compared with the MIG weld ones. Laser welding had the narrower width of the softened regions in HAZ compared with MIG welding. The hardness of the softest regions of the laser welds after PWHT was higher than that of the MIG welds. Quantitative relations between hardness of the softest region and base metal aging temperature were obtained for both welding processes. Accordingly, the equations to estimate the strength of the weld joints after PWHT with varying base metal temperatures were proposed for MIG welding and laser welding.

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Study of the Surface Acoustic Wave Biosensors for Detection of the Immunoglobulin G (자가면역글로불린 G 측정을 위한 표면탄성파 바이오센서에 대한 연구)

  • Kim, Gi-Beum;Cheong, Woo-Suk;Park, Young-Ran;Kim, Shang-Jin;Kim, Seong-Jong;Kang, Hyung-Sub;Kim, Jin-Shang;Hong, Chul-Un
    • Korean Chemical Engineering Research
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    • v.49 no.2
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    • pp.224-229
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    • 2011
  • In this study, we have developed shear horizontal(SH) surface acoustic wave(SAW) sensors for the detection of immunoglobulin G(IgG) on the gold coated delay line of SH-SAW devices. As the result of the experiment, we could uniformly immobilize anti-MIgG(mouse IgG) conjugate on the surface of gold. When displaying results of immobilization on the surface of gold using G-anti MIgG conjugate and blocking buffer in frequency shift, G-anti MIgG conjugate showed frequency shift of 75.1 kHz in the initial frequency, and blocking buffer showed frequency shift of 215.7 kHz. When various concentrations of MIgG was added in 100MHz type sensor, the sensor showed 46.3, 127.45, 161.21 and 262.39 kHz frequency shift at 25, 50, 75 and 100 ${\mu}g$ MIgG concentration, respectively.

A Study on Tensile Properties and HAZ Softening Depending on the Amount of Heat Input in MIG Welding of Al6082-T6 (Al6082-T6의 MIG용접부에서 입열량에 따른 열영향부의 연화와 인장특성에 관한 연구)

  • Baek, Sang-Yeob;Park, Kyung-Do;Kim, Won-Il;Cho, Sang-Myung
    • Journal of Welding and Joining
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    • v.29 no.1
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    • pp.59-64
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    • 2011
  • Al6082-T6 is widely used because of its corrosion resistance and excellent strength. HAZ softening occurs in MIG welding process for this aluminium alloys because this aluminium alloy is heated to higher temperature than its aging temperature during welding. Therefore, low heat input and minimum standard deviation of heat input are required for narrow HAZ width and, for higher strength of welds. In this study, Al6082-T6 was used to examine for HAZ softening with various heat input in aluminium MIG welding. For weldments, micro hardness was measured and tensile test was carried out. Minimum hardness was increased at high speed welding such as 80cm/min and 120cm/min in welding speed comparing with 40cm/min. Also, in case of high speed welding such as 80cm/min and 120cm/min, tensile strength of weldments was increased about 10% comparing with low speed welding(40cm/min).