• 제목/요약/키워드: Mig

검색결과 228건 처리시간 0.035초

출력전류 극성비 변화를 가지는 펄스MIG아크용접의 특성 (The Study of Variable Polarity AC Pulse MIG Arc Welding System)

  • 김태진;백주원;조상명;김철우
    • 전력전자학회논문지
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    • 제8권4호
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    • pp.307-312
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    • 2003
  • 가볍고 강도가 높은 이유로 부품의 경량화가 요구되는 분야에 급속하게 이용되고 있는 알루미늄의 아크용접에 관한 연구로써, 기존 알루미늄의 아크용접 방법-TIG, MIG-에 비하여 속도가 빠르고, 보다 얇은 박판에 용접이 가능한 용접 방식에 대한 연구 결과이다. 용접전류를 펄스 형태의 인가하여 줌으로써 1펄스 1용적이행이 가능하였고, 용접전류의 극성을 주기적으로 교번하여 용적의 입열량 차이를 이용하여 용입의 깊이를 제어하는 알고리즘을 적용하였고 그 상관관계를 증명하였다. 본 연구에서는 DSP 320C32를 이용한 풀 디지탈 제어방식의 10kw 펄스MIG용 접전원장치를 제작하였고, 120cm/분의 용접속도로 1.2mm의 알루미늄 박판에 극성비 0∼40%의 변화한 용접 결과에 대하여 용접외관 및 단면에 대한 결과를 검토하였다.

구조용 압연강재와 스테인리스 강재의 MIG 용접에 대한 기계적 특성연구 (Characteristic study of mechanical properties of Structural rolled steel and Stainless steel for MIG welding)

  • 임종영;윤명진;김상윤;김태규
    • 한국기계가공학회지
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    • 제13권1호
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    • pp.100-106
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    • 2014
  • It is well known that fatigue failures occur on welded structures in industrial application due to repetitive load force. In order to decrease the incidence of fatigue failure, we analyzed the mechanical properties based on structural aspects in rolled steel(SS 400) welded onto stainless steel (STS 304) by the MIG welding method as well as the structure of rolled steel welded onto itself. We compared the hardness, tensile and fatigue properties with two types of samples which had no defects on the welding parts as observed by X-ray topographic analysis. It was found that the tensile and fatigue strength levels of SS 400 welded onto STS 304 by the MIG welding method were higher than those of STS 304 welded onto itself.

다양한 용접기술을 적용한 선박용 알루미늄합금의 기계적 특성 평가 (Evaluation of Mechanical Characteristic of Al Alloy for Ship's Welded with Various Welding Techniques)

  • 김성종;장석기;한민수
    • 해양환경안전학회지
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    • 제13권3호
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    • pp.223-228
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    • 2007
  • 본 논문은 선박용 알루미늄 합금에 대하여 TIG, MIG 그리고 로봇을 이용한 용접 등과 같은 다양한 용접기술을 적용하여 기계적 특성을 평가하였다. TIG 용접을 실시하였을 경우는 항복강도, 인장강도 그리고 연신율은 모재에 비하여 각각 83.9%, 64.6% 그리고 21.9%를 나타냈다. MIG 용접은 ER5356 용접봉을 사용하여 용접한 경우 ER5183 용접봉을 사용한 경우에 비하여 기계적 특성이 대략 2-4% 정도 개선된 효과가 관찰되었다. 또한 로봇을 이용한 용접을 실시한 경우는 5456-H116 모재에 비하여 5083O 모재의 경우가 양호한 기계적 특성을 나타냈다.

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통계적 회귀 모형과 인공 신경망을 이용한 Plasma-MIG 하이브리드 용접의 인장강도 예측 (Prediction of Tensile Strength for Plasma-MIG Hybrid Welding Using Statistical Regression Model and Neural Network Algorithm)

  • 정진수;이희근;박영환
    • Journal of Welding and Joining
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    • 제34권2호
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    • pp.67-72
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    • 2016
  • Aluminum alloy is one of light weight material and it is used to make LNG tank and ship. However, in order to weld aluminum alloy high density heat source is needed. In this paper, I-butt welding of Al 5083 with 6mm thickness using Plasma-MIG welding was carried out. The experiment was performed to investigate the influence of plasma-MIG welding parameters such as plasma current, wire feeding rate, MIG-welding voltage and welding speed on the tensile strength of weld. In addition we suggested 3 strength estimation models which are second order polynomial regression model, multiple nonlinear regression model and neural network model. The estimation performance of 3 models was evaluated in terms of average error rate (AER) and their values were 0.125, 0.238, and 0.021 respectively. Neural network model which has training concept and reflects non -linearity was best estimation performance.

EFFECTS OF AGING TREATMENT ON MICROSTRUCTURE AND STRENGTH OF WELD HEAT AFFECTED ZONE OF 6N01-T5 ALUMINUM ALLOY

  • Yoshida, Naoharu;Shibao, Masami;Ema, Mitsuhiro;Sasabe, Seiji;Hirose, Akio;Kobayashi, Kojiro F.
    • 대한용접접합학회:학술대회논문집
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    • 대한용접접합학회 2002년도 Proceedings of the International Welding/Joining Conference-Korea
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    • pp.59-64
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    • 2002
  • Effects of the aging treatments on the microstructure and strength of heat affected zone(HAZ) in the welds of a age-hardened Al-Mg-Si alloy, 5N01-T5, were investigated. The base metal aging treatments before MIG welding were conducted at 423K to 473K for 28.8ks Post weld heat treatment(PWHT) to recover the HAZ strength was performed at 448K for 28.8ks. Microstructure observations, hardness measurements and tensile tests were conducted to study properties of the MIG weld joints. The position of the softest region in HAZ where the hardness insufficiently recovered after natural aging and PWHT was at a distance of approximately 15mm from the center of the fusion zone. Hardness of the softest regions after natural aging and PWHT decreased with increase in the base metal aging temperature. TEM observation clarified that strengthening ${\beta}$"(Mg$_2$Si) precipitates and coarse ${\beta}$′ precipitates affected the hardnes of HAZ. Incomplete recover of hardness in HAZ after PWHT was caused by the precipitating of non-hardening ${\beta}$′ phase during the weld thermal cycle. In order to examine the effects of weldheat input and welding speed, the laser weld joints were also investigated and compared with the MIG weld ones. Laser welding had the narrower width of the softened regions in HAZ compared with MIG welding. The hardness of the softest regions of the laser welds after PWHT was higher than that of the MIG welds. Quantitative relations between hardness of the softest region and base metal aging temperature were obtained for both welding processes. Accordingly, the equations to estimate the strength of the weld joints after PWHT with varying base metal temperatures were proposed for MIG welding and laser welding.

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자가면역글로불린 G 측정을 위한 표면탄성파 바이오센서에 대한 연구 (Study of the Surface Acoustic Wave Biosensors for Detection of the Immunoglobulin G)

  • 김기범;정우석;박영란;김상진;김성종;강형섭;김진상;홍철운
    • Korean Chemical Engineering Research
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    • 제49권2호
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    • pp.224-229
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    • 2011
  • 본 연구에서 탄성표면파(SH-SAW) 디바이스의 지연선에 코팅된 골드 위에서 면역 글로불린 G(IgG) 검출을 위한 SH-SAW 센서를 개발하고자 하였다. 실험결과, 금표면 위에 anti-MIgG 혼합물을 일관되게 고정시킬 수 있었다. G-anti MIgG 혼합물과 blocking buffer를 이용한 골드 표면 위에 고정화 하였을 때 주파수 변위를 측정한 결과, G-anti MIgG 는 초기 주파수에서 75.1 kHz 주파수 변위를 보였으며 blocking buffer는 215.7 kHz의 주파수 변위를 보였다. 100 MHz 센서에서 MIgG의 농도가 25, 50, 75, 100 ${\mu}g$일 때 46.3, 127.45, 161.21, 262.39 kHz 주파수 변위를 보였다.

Al6082-T6의 MIG용접부에서 입열량에 따른 열영향부의 연화와 인장특성에 관한 연구 (A Study on Tensile Properties and HAZ Softening Depending on the Amount of Heat Input in MIG Welding of Al6082-T6)

  • 백상엽;박경도;김원일;조상명
    • Journal of Welding and Joining
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    • 제29권1호
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    • pp.59-64
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    • 2011
  • Al6082-T6 is widely used because of its corrosion resistance and excellent strength. HAZ softening occurs in MIG welding process for this aluminium alloys because this aluminium alloy is heated to higher temperature than its aging temperature during welding. Therefore, low heat input and minimum standard deviation of heat input are required for narrow HAZ width and, for higher strength of welds. In this study, Al6082-T6 was used to examine for HAZ softening with various heat input in aluminium MIG welding. For weldments, micro hardness was measured and tensile test was carried out. Minimum hardness was increased at high speed welding such as 80cm/min and 120cm/min in welding speed comparing with 40cm/min. Also, in case of high speed welding such as 80cm/min and 120cm/min, tensile strength of weldments was increased about 10% comparing with low speed welding(40cm/min).