• Title/Summary/Keyword: Microstructural & Mechanical properties

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Review of Micro/Nano Nondestructive Evaluation Technique (I): Surface and Subsurface Investigation (마이크로/나노 비파괴평가 기술(I): 표면 및 표면직하 검사)

  • Kim, Chung-Seok;Park, Ik-Keun
    • Journal of the Korean Society for Nondestructive Testing
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    • v.32 no.2
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    • pp.198-209
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    • 2012
  • The present paper reviews the widely used surface microstructural investigation technique and micro/nano nondestructive evaluation(NDE) technique which is able to evaluate the surface and subsurface. In general, the micro/nano defects and microstructural state of surface have great influence on the mechanical, physical, and chemical properties of bulk materials. The investigation technique of surface microstructure is possible to evaluate the defects and microstructural state with high reliability. The various applications and developments of each inspection technique have been introduced. Consequently, it is thought that the technique developments and applications of micro/nano NDE in nondestructive industries are extensively possible hereafter.

Microstructural and Mechanical Characteristics of Al-Si-Cu Die Casting Alloy for Engine Mount Bracket (엔진 마운트 브라켓용 다이캐스팅 Al-Si-Cu 합금의 미세조직과 기계적 특성)

  • Chyun, In-Bum;Hong, Seung-Pyo;Kim, Chung-Seok
    • Journal of the Korean Society for Heat Treatment
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    • v.27 no.6
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    • pp.281-287
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    • 2014
  • Microstructural and mechanical characteristics of Al-6Si-2Cu alloy for engine mount bracket prepared by gravity casting (as-cast) and die-casting (as-diecast) process have been investigated. For the microstructural characterization, the inductively coupled plasma mass spectrometry (ICP-MS), optical microscope (OM), scanning electron microscope (SEM) and electron probe microanalysis (EPMA) analyses are conducted. For the intermetallic phases, the X-ray diffraction (XRD) and energy dispersive spectroscopy (EDS) are also conducted with quantitative and qualitative analysis. Micro Vickers hardness and static tensile test are achieved in order to measure mechanical properties of alloys. Secondary dendrite arm spacing (SDAS) of as-cast and as-diecast show 37um and 18um, respectively. A large amount of coarsen eutectic Si, $Al_2Cu$ intermetallic phase and Fe-rich phases are identified in the Al-6Si-2Cu alloy. Mechanical properties of gravity casting alloy are much higher than those of die-casting alloy. Especially, yield strength and elongation of gravity casting alloy show 2 times higher than die-casting alloy. After shot peening, shot peening refined the surface grains and Si particles of the alloys by plastic deformation. The surface hardness value shows that shot peening alloy has higher value than unpeening alloy.

Microstructure and Mechanical Properties of Ag-27.5%Cu-20.5%Zn-2.5%Mn-0.5%Ni Brazing Alloy Manufactured by Twin Roll Strip Casting (쌍롤 박판 주조법으로 제조한 Ag-27.5%Cu-20.5%Zn-2.5%Mn-0.5%Ni 브레이징 합금의 미세조직 및 기계적 특성)

  • Kim, Sung-Jun;Kang, Won-Guk;Kim, Mun-Chul;Kim, Yong-Chan;Lee, Kee-Ahn
    • Korean Journal of Metals and Materials
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    • v.47 no.10
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    • pp.605-612
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    • 2009
  • The suitability of twin roll strip casting for Ag-27.5%Cu-20.5%Zn-2.5%Mn-0.5%Ni brazing alloy (known as HS-49D) was examined in the present work and the mechanical properties and microstructure of the strip were also investigated. The effect of annealing heat treatment on the properties was also studied. The new manufacturing process has applications in the production of the brazing alloy. XRD and microstructural analyses of the Ag-27.5%Cu-20.5%Zn-2.5%Mn-0.5%Ni strip revealed a eutectic microstructure of an Ag-rich matrix (FCC) and a Cu-rich phase (FCC) regardless of heat treatment. The results of mechanical tests showed tensile strength of 434 MPa and 80% elongation for the twin roll casted strip. Tensile results showed decreasing strengths and increasing elongation with annealing heat treatment. Microstructural evolution and fractography were also investigated and related to the mechanical properties.

Influence of heat treatment on the microstructure and the physical and mechanical properties of dental highly translucent zirconia

  • Dimitriadis, Konstantinos;Sfikas, Athanasios Konstantinou;Kamnis, Spyros;Tsolka, Pepie;Agathopoulos, Simeon
    • The Journal of Advanced Prosthodontics
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    • v.14 no.2
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    • pp.96-107
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    • 2022
  • PURPOSE. Microstructural and physico-mechanical characterization of highly translucent zirconia, prepared by milling technology (CAD-CAM) and repeated firing cycles, was the main aim of this in vitro study. MATERIALS AND METHODS. Two groups of samples of two commercial highly-translucent yttria-stabilized dental zirconia, VITA YZ-HTWhite (Group A) and Zolid HT + White (Group B), with dimensions according to the ISO 6872 "Dentistry - Ceramic materials", were prepared. The specimens of each group were divided into two subgroups. The specimens of the first subgroups (Group A1 and Group B1) were merely the sintered specimens. The specimens of the second subgroups (Group A2 and Group B2) were subjected to 4 heat treatment cycles. The microstructural features (microstructure, density, grain size, crystalline phases, and crystallite size) and four mechanical properties (flexural strength, modulus of elasticity, Vickers hardness, and fracture toughness) of the subgroups (i.e. before and after heat treatment) were compared. The statistical significance between the subgroups (A1/A2, and B1/B2) was evaluated by the t-test. In all tests, P values smaller than 5% were considered statistically significant. RESULTS. A homogenous microstructure, with no residual porosity and grains sized between 500 and 450 nm for group A and B, respectively, was observed. Crystalline yttria-stabilized tetragonal zirconia was exclusively registered in the X-ray diffractograms. The mechanical properties decreased after the heat treatment procedure, but the differences were not statistically significant. CONCLUSION. The produced zirconia ceramic materials can be safely (i.e., according to the ISO 6872) used in extensive fixed prosthetic restorations, such as substructure ceramics for three-unit prostheses involving the molar restoration and substructure ceramics for prostheses involving four or more units. Consequently, milling technology is an effective manufacturing technology for producing zirconia substructures for dental fixed all-ceramic prosthetic restorations.

Microstructural Evolution and Properties in Ti(CN)-Co/Ni Cermet Depending on the Starting Material for Incorporation of WC (WC 첨가 방법에 따른 Ti(CN)-Co/Ni 계 서멧트의 미세조직 및 특성변화)

  • Chung, Tai-Joo;Ahn, Sun-Yong;Ahn, Seung-Su;Shin, Myung-Soo;Kim, Hak-Kyu;Kim, Kyung-Bae;Oh, Kyung-Sik;Lee, Hyuk-Jae
    • Journal of Powder Materials
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    • v.14 no.2 s.61
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    • pp.132-139
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    • 2007
  • In the Ti(CN)-Co/Ni cermet, WC is an effective additive for increasing sinterability and mechanical properties such as toughness and hardness. In this work, WC, (WTi)C and (WTi)(CN) were used as the source of WC and their effects were investigated in the respect of microstructural evolution and mechanical properties. Regardless of the kinds of WC sources, the hard phase with dark core and bright rim structure was observed in the Ti(CN)-Co/Ni cermet under the incorporation of relatively small amount of WC. However, hard phases with bright core began to appear and their frequency increased with the increase of all kinds of WC source addition. The ratio of bright core to dark one in the (TiW)(CN)-Co/Ni cermet was greatest under the incorporation of (WTi)C compared at the same equivalent amount of WC. The mechanical properties were improved with the addition of WC irrespective of the kinds of sources, but the addition of (WTi)(CN) was less effective for the increase of fracture toughness.

A homogenization approach for uncertainty quantification of deflection in reinforced concrete beams considering microstructural variability

  • Kim, Jung J.;Fan, Tai;Reda Taha, Mahmoud M.
    • Structural Engineering and Mechanics
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    • v.38 no.4
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    • pp.503-516
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    • 2011
  • Uncertainty in concrete properties, including concrete modulus of elasticity and modulus of rupture, are predicted by developing a microstructural homogenization model. The homogenization model is developed by analyzing a concrete representative volume element (RVE) using the finite element (FE) method. The concrete RVE considers concrete as a three phase composite material including: cement paste, aggregate and interfacial transition zone (ITZ). The homogenization model allows for considering two sources of variability in concrete, randomly dispersed aggregates in the concrete matrix and uncertain mechanical properties of composite phases of concrete. Using the proposed homogenization technique, the uncertainty in concrete modulus of elasticity and modulus of rupture (described by numerical cumulative probability density function) are determined. Deflection uncertainty of reinforced concrete (RC) beams, propagated from uncertainties in concrete properties, is quantified using Monte Carlo (MC) simulation. Cracked plane frame analysis is used to account for tension stiffening in concrete. Concrete homogenization enables a unique opportunity to bridge the gap between concrete materials and structural modeling, which is necessary for realistic serviceability prediction.

Study on the Microstructure and Mechanical Properties of 17-4PH Stainless Steel Depending on Heat Treatment and Exposure Time (열처리 및 노출시간에 따른 17-4PH 스테인레스강의 미세조직 및 기계적 특성에 관한 연구)

  • Yu, Wi-Do;Lee, Jong-Hun;Im, Yeong-Mok;Yun, Guk-Tae
    • 연구논문집
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    • s.32
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    • pp.77-84
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    • 2002
  • A martensitic precipitation hardening stainless steel, 17-4PH has been widely used in the aircraft, chemical and nuclear industries for long time, owing to the excellent mechanical properties with corrosion resistance that can be achieved by simple heat treatment. The microstructure and mechanical properties of the 17-4PH stainless steel cast parts for aircraft, such as impeller, are largely affected by heat treatment condition. But the database of heat treatment has not been clearly established in the domestic investment casting industries because the domestic aerospace, industry lags behind the advanced countries. In this study, the microstructural evolution and mechanical properties of cast 17-4PH stainless steel depending on the heat treatment conditions and aging at $400^{\circ}C$ were investigated.

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The Effects of Microstrucutral Parameters on Bending Fatigue Properties of Heavily Drawn Pearlitic Steel Filaments used for Automotive Tires (타이어 보강용 고 탄소강 미세 강선의 굽힘 피로 성질에 미치는 미세 조직의 영향)

  • Yang Y. S.;Lim S. H.;Ban D. Y.;Park C. G.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2005.10a
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    • pp.193-197
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    • 2005
  • Influences of microstructure on high-cycle fatigue (HCF) limit of high carbon $(>0.7wt.\;\%)$ steel filaments used for tires have been investigated. A series of the fatigue tests was carried out depending on carbon content by using Hunter-type tester at a frequency of 60 Hz at a tension/compression stress of 900 to 1500 MPa. Microstructural changes of the filaments were identified in the lateral direction by using transmission electron microscopy (TEM). It was found that the mechanical properties, such as fatigue limit and tensile strength, were improved with increasing carbon content, which was mainly attributed to decreased lamellar spacing and cementite thickness. However, the fatigue ratio, which is defined as the ratio of the fatigue limit to the tensile strength, was reduced in a higher carbon range of 0.8 to $0.9\;wt.\%$, while the fatigue ratio was nearly constant in a lower carbon range of 0.7 to $0.8\;wt.\%$. Overall mechanical properties of the filaments, depending on carbon content, have been discussed in terms of the microstructural parameter change of lamellar spacing and cementite thickness. In addition, the variation of cementite morphology on the fatigue crack propagation of high carbon $(0.9wt.\;\%)$ filaments will be discussed.

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Effect of OH- Concentration on the Mechanical and Microstructural Properties of Microarc Oxidatoin Coating Produced on Al7075 Alloy

  • Ur Rehman, Zeeshan;Lee, Dong-Gun;Koo, Bon Heun
    • Korean Journal of Materials Research
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    • v.25 no.10
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    • pp.503-508
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    • 2015
  • In this work, ceramic coatings were prepared on Al7075 aluminum alloy using microarc oxidation (MAO) process in a silicate-fluoride based electrolyte solution. The effect of $OH^-$ concentration, by adding NaOH to the solution on the microstructural and mechanical properties of the coating was investigated. Surface morphology and cross sectional view of the coating was analyzed using SEM while XRD was used to examine the phase compositions of the coatings. From XRD ${\alpha}-Al_2O_3$ phase was found to be increased by adding NaOH to the electrolyte. Thereby, the hardness and the wear properties of the MAO coatings were found to be superior to those of the coatings prepared without NaOH addition or with amount maximum than 2 g/l NaOH. Moreover, the morphology of the coatings was transformed form nodule-based cluster to crater based structure with the addition of NaOH to the MAO electrolyte solution.

Microstructure and Mechanical Properties of Very-high-speed Extruded Mg-Bi-Al-Mn Alloy (Mg-Bi-Al-Mn 초고속 마그네슘 압출재의 미세조직 및 기계적 특성)

  • Cha, J.W.;Jin, S.C.;Park, S.H.
    • Transactions of Materials Processing
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    • v.31 no.2
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    • pp.73-80
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    • 2022
  • In this study, a developed Mg-5Bi-2Al-0.4Mn (BAM520, wt%) alloy was successfully extruded at an extremely high speed of 70 m/min. Microstructural evolution during extrusion and the microstructural characteristics and tensile properties of the very-high-speed extruded BAM520 alloy were then investigated. The homogenized BAM520 billet contained only thermally stable Mg3Bi2 phase particles without any Mg17Al12 phase with a low melting temperature. Therefore, the BAM520 alloy exhibited excellent extrudability. The very-high-speed extruded BAM520 alloy had a completely recrystallized grain structure and a typical basal fiber texture. Despite the extremely high extrusion speed of 70 m/min, the extruded BAM520 alloy had a high ultimate tensile strength of 280 MPa due to combined strengthening effects of a small grain size, numerous fine Mg3Bi2 particles, and strong basal texture.