• Title/Summary/Keyword: Microstructural & Mechanical properties

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Recent Advances in Microstructural Tailoring of Silicon Nitride Ceramics and the Effects on Thermal Conductivity and Fracture Properties

  • Becher Paul F.
    • Journal of the Korean Ceramic Society
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    • v.42 no.8 s.279
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    • pp.525-531
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    • 2005
  • Tailoring the microstructure and the composition of silicon nitride ceramics can have profound effects on their properties. Here it is shown that the grain growth behavior, in particular its anisotropy, is a function of the specific additives, which allow one to tune the microstructure from one consisting of more equiaxed grains to one with very elongated grains. Recent studies are discussed that provide an understanding of the atomic level processes by which these additives influence grain shapes. Next the microstructural (and compositional) parameters are discussed that can be used to modify the thermal conductivity, as well as fracture toughness of silicon nitride ceramics. As a result of the open <0001> channels in $\beta-Si_3N_4$, the c-axis conductivity can be exceptionally high. Thus, the formation of elongated c-axis grains, particularly when aligned can result in conductivity values approaching those of AlN ceramics. In addition, the controlled formation of elongated grains can also be used to significantly enhance the fracture toughness. At the same time, both properties are shown to be affected by the composition of the densification additives. Utilizing such understanding, one will be able to tailor the ceramics to achieve the properties desired for specific applications.

Effects of Tempering Temperature and Heat-Treatment Path on the Microstructural and Mechanical Properties of ASTM Gr.92 Steel (ASTM Gr.92강의 미세조직 및 기계적 성질에 미치는 템퍼링 온도 및 열처리경로의 영향)

  • Kim, Yeon-Keun;Han, Chang-Hee;Baek, Jong-Hyuk;Kim, Sung-Ho;Lee, Chan-Bock;Hong, Sun-Ig
    • Korean Journal of Metals and Materials
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    • v.48 no.1
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    • pp.39-48
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    • 2010
  • In order to investigate the effects of tempering temperature and heat-treatment path on the microstructural and mechanical properties of ASTM Gr.92 steels, four samples with different tempering temperatures and heat-treatment paths wer prepared. THeree experimental steels showed tempered martensitic microstructures, but the sample tempered at $810^{\circ}C$ was presumed to retain partially untempered martensitic microstructures due to a lower ${\alpha}$+${\gamma}$ phase regime. $M_{23}C_6$, V(C,N), and Nb(C,N) precipitates were observed in all samples. In addition $Cr_2N$ was observed to be precipitated finely and uniformly by isothermal heat-treatment. The lath width and precipitate size in the isothermal heat-treated samples were much smaller than those of the tempered-only specimens. Because of a fine and uniform precipitate, a reduction of lath width would enhance precipitation hardeing, and it was shown that mechanical propertiesincluding the hardness and tensile properties of the steels were improved by isothermal heat-treatment.

A study on equal-channel angular extrusion process conditions for improving mechanical properties of magnesium alloy (기계적 특성 향상을 위한 마그네슘 합금의 등틍로각압출 공정 조건에 관한 연구)

  • Bae, Seong-Hwan;Min, Kyung Ho
    • Design & Manufacturing
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    • v.10 no.1
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    • pp.12-18
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    • 2016
  • Although magnesium alloy has received much attention to date for its lightweight and high specific strength, their applications are impeded by the low formability which is caused by the hexagonal crystal structure at room temperature. In general, equal-channel angular extrusion(ECAE) is recognized as one of the attractive severe plastic deformation techniques where the processed bulk metals generally achieve ultrafine-grained microstructure leading to improved physical characteristics and mechanical properties. ECAE process has several parameters such as angle of die, process temperature, process route and speed. During ECAE process of Mg alloy, these parameters has great influence on the extrudability and the mechanical properties of alloy. The aim of this study is to estimate the influences of process conditions on the formability of AZ31 and AZ31-CaO alloys. Mg alloys are processed through ECAE at elevated temperatures using three types of die with channel angle of $90^{\circ}$, $110^{\circ}$, $135^{\circ}$ using route $B_c$, respectively. This study discusses the feasibility of using ECAE to improve both formability and strength on magnesium alloys by comparative analyzing the mechanical properties and microstructural evolution in each condition.

Effects of Cu Addition on Microstructural and Mechanical Properties of Mo-Cu-N Coatings (Cu 첨가가 Mo-Cu-N 코팅의 미세구조와 기계적 특성에 미치는 영향)

  • Kim, Soobyn;Yoon, Hae-Won;Lee, Han-Chan;Moon, KyoungIl;Hong, Hyun Seon
    • Journal of the Korean institute of surface engineering
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    • v.52 no.4
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    • pp.227-232
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    • 2019
  • Mo-N based coatings have been studied for enhancing mechanical characteristics of thin films. In the case of Mo-X-N coatings, the microstructure and mechanical properties can be affected by the addition of the third element. In this work, Mo-Cu-N coatings were successfully fabricated with varying the Cu content from 4.5 at% to 31 at% by the co-sputtering method. Thus, properties of the coatings were analyzed by EDS, SEM, XRD, AFM, nano indentation and scratch test techniques. From observed results, MoxN bonds were made in a nitrogen atmosphere and Cu elements were present at grain boundaries. In addition, coatings with the Cu content above 14 at% had a Cu3N peak in the XRD results. Thus, it is suggested that the formation of Cu3N phase affected the microstructure and mechanical properties of Mo-Cu-N coatings. Mechanical properties of Mo-Cu-N coatings were found to be relatively better at Cu content of about 12 at%.

Effect of Fe7W6 Phase (μ-phase) on Mechanical Properties of W-Ni-Fe Heavy Alloy (W-Ni-Fe 중합금의 기계적 특성에 미치는 Fe7W6상(μ-phase)의 영향)

  • Jeon, Yong Jin;Kim, Se Hoon;Kim, Young Do
    • Korean Journal of Metals and Materials
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    • v.49 no.9
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    • pp.720-725
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    • 2011
  • W-Ni-Fe heavy alloys have been used in various fields, such as kinetic energy penetrators and radiation shielding materials, due to their high density and good mechanical properties. In this study, the sintering of W-Ni-Fe alloys with various Ni/Fe ratios was demonstrated to improve the mechanical properties and penetration capabilities of heavy alloys by formation of interfacial phase. The microstructural changes and the mechanical properties of the W-Ni-Fe alloys after liquid-phase sintering were investigated. The Vickers hardness and tensile strength of the 95W1.3Ni3.7Fe sample, which had coated W grains by $Fe_7W_6$ phase (${\mu}$-phase), were 450 Hv and 1560 MPa, respectively. As a result, enhancement of the mechanical properties was considered to have uniformly generated ${\mu}$-phase around W grains.

Effect of surface treatment on mechanical and micro-structural properties of basalt fiber reinforced mortars

  • Sukru Ozkan
    • Computers and Concrete
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    • v.34 no.2
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    • pp.195-212
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    • 2024
  • The use of basalt fibers in various types of fiber-reinforced mortars has been increasing. One of the factors that expands the use of basalt fibers is that it is a natural fiber and therefore the production costs are lower than fibers such as PVA fiber. Basalt fibers have some drawbacks such as reducing the workability of mortars in which basalt fibers are added due to their structure, and negatively affecting the mechanical properties when used above a certain proportional amount depending on the type of mixture. For this purpose, in this study, as a different application, the surface of basalt fibers with different lengths (6 and 12 mm) was treated with Triton X-100 surfactant, and these disadvantages were tried to be reduced. In the study, a two-step method was followed. In the first one, the effectiveness of adding untreated and treated basalt fiber at 1, 1.25, 1.5, 1.75 and 2% by weight to the mortar mixtures was determined by conducting flow spread and flow rate as fresh mortar characteristics. In the second one, microstructural characterization and mechanical tests were performed as hardened mortar properties. The results showed that the flow characteristics of basalt fiber reinforced mortars treated with surfactant improved compared to untreated basalt fiber reinforced mortars. In terms of mechanical properties, the addition of 2% treated basalt fiber by weight to the mixtures allowed to obtain %18, %12, and%48 higher values of compressive, flexural, and tensile strength values, respectively, compared to the same amount of untreated basalt fiber mixtures.

Fabrication of Porous Ceramic Materials for Biomedical and Environmental Applications

  • Lee, Byong-Taek
    • Proceedings of the Materials Research Society of Korea Conference
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    • 2009.11a
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    • pp.18.2-18.2
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    • 2009
  • Ceramics have some properties that are unmatched by other kind of materials like metals or polymers. The ability of high thermal and chemical resistance and in case of being superior in specific mechanical properties makes the ceramic materials suitable for arange of applications. The microstructure and morphology of a material arguably permit the use of many advanced application otherwise difficult to achieve.Porous structures have some important applications in biomedical and environmental field. For human hard tissue reconstruction and augmentation procedure suitable biomaterials are used with a desirable porosity. A range of porous bioceramics were fabricated with tailored design to meet the demand of specific applications. Channeled and interconnected porosity was introduced in alumina, zirconia, and hydroxyapatite or tri calcium phosphate ceramics by different methods like multi-pass extrusion process, bubble formation in viscous slurry,slurry dripping in immiscible liquid, sponge replica method etc. The detailed microstructural and morphological investigations were carried out to establish the unique features of each method and the developed systems. For environmental filters the porous structures were also very important. We investigated a range of channeled and randomly porous silicon based ceramic composites to enhance the material stability and filtration efficiency by taking advantage of the material chemistry of the element. Detailed microstructural and mechanical characterizations were carried out for the fabricated porous filtration systems.

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Microstructural and piezoelectric properties of low temperature sintering PMN-PZT ceramics for multilayer piezoelectric transformer with the variations of sintering times (적층 압전변압기용 저온소결 PMN-PZT 압전세라믹의 소성시간에 따른 미세구조 및 압전특성)

  • Lee, Chang-Bae;Yoo, Ju-Hyun;Lee, Sang-Ho;Paik, Dong-Soo;Jeong, Yeong-Ho;Yoon, Hyun-Sang;Im, In-Ho
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2004.11a
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    • pp.425-430
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    • 2004
  • In this paper, in order to develop the low temperature sintering ceramics for multilayer piezoelectric transformer, PMN-PZT ceramics were manufactured with the variations of sintering times, and their microstructural, piezoelectric and dielectric properties were investigated. To manufacture multilayer piezoelectric transformer, the low temperature sintering composition is need, hence, $Li_2CO_3$ and $Bi_2O_3$ were used as sintering aids and the specimens were sintered during 30, 60, 90, 120, 150 and 180 minutes, respectively. At the specimen sintered during 90 minute, mechanical quality factor(Qm), electromechanical coupling factor(kp) and dielectric constant were showed the optimum values of 2356, 0.504 and 1266, respectively. All the specimens showed tetragonality phase, and pyrochlore phase was not shown.

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A study on the Microstructural Changes with Modification and Cast-forging in Hypoeutectic Al-Si Alloys (아공정 Al-Si 합금의 개량처리와 주단조에 의한 조직변화에 관한 연구)

  • Yoon, Ji-Hyun;Seol, Eun-Cheol;Kim, Eok-Soo;Lee, Kwang-Hak
    • Journal of Korea Foundry Society
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    • v.22 no.1
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    • pp.26-34
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    • 2002
  • For application of cast-forging process with Al-Si alloys, casting experiments are carried out by adding Sr and TiB to Al-Si alloys for grain refinement treatment. We experimented on the mechanical properties according to microstructural changes, forging ability test and also investigated the mechanical properties after forging. The finest microstructure could be observed respectively when 0.05 wt.%Sr and 0.1 wt.%TiB were added. In this case, tensile strength and elongation increased much more than as casting. After high temperature deformation simulation test with grain refinement specimens was carried out, about 60N per unit $area(mm^2)$ of specimen was confirmed. After hot forging, tensile strength and elongation were increased. It was considered that casting defect was removed by compressive working.

Thermal cracking analysis of concrete with cement hydration model and equivalent age method

  • Tian, Ye;Jin, Xianyu;Jin, Nanguo
    • Computers and Concrete
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    • v.11 no.4
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    • pp.271-289
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    • 2013
  • In this research, a developed microstructural model of cement particles was presented to describe the cement hydration procedure. To simplify the hydration process, the whole hydration was analyzed in a series of sub-steps. In each step, the hydration degree, as well as the microstructural size of the hydration cell, was calculated as a function of the radius of the unreacted cement particles. With the consideration of the water consumption and the reduction of the interfacial area between water and hydration products, the micro-level expressions of the cement hydration kinetics were established. Then the heat released and temperature history of the concrete was carried out with the hydration degree obtained from each sub-steps. The equivalent age method based on the Arrhenius law was introduced in this research. Based on the equivalent age method, a maturity model was applied to describe the evolution of the mechanical properties of the material during the hydration process. The finite element program ANSYS was used to analyze the temperature field in concrete structures. Then thermal stress field was calculated using the elasticity modulus obtained from code formulate. And the risk of thermal cracking was estimated by the comparison of thermal stress and concrete tensile strength.