• Title/Summary/Keyword: Micro-milling

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Synthesis and Microstructure of Cu/VSZ Composite for High Temperature Electrolysis Cathode (고온수전해 수소극용 Cu/YSZ 복합체의 제조 및 미세구조)

  • Kim, Jong-Min;Jung, Hang-Chul;Kang, An-Soo;Hong, Hyun-Seon
    • Transactions of the Korean hydrogen and new energy society
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    • v.18 no.3
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    • pp.238-243
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    • 2007
  • The composite powder of Cu and YSZ was synthesized for a high temperature electrolysis cathode by mechanical milling. The average Cu particle size was reduced to 5 micro-meter from 48 micro-meter after the mechanical ball milling. The composite powder showed that Cu particles were uniformly covered with finer YSZ particles. Sub-micron sized pores were uniformly dispersed in the Cu/YSZ composit. Homogeneously-dispersed fine YSZ in the composite is expected to the increase in triple phase boundaries, thereby leading the enhanced performance of cathode.

Identification of Tool Breakage Signal Using Wavelet Transform of Feed Motor Current in Milling Operations (이송모터 전류신호의 Wavelet 변환에 의한 공구파손 식별)

  • Park, H.Y.;Kim, S.H.;Lee, M.H.
    • Journal of the Korean Society for Precision Engineering
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    • v.13 no.9
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    • pp.31-37
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    • 1996
  • This Paper is concerned with effective signal identification method for tool breakage and micro chipping using discrete wavelet transform of feed motor current in milling operations. The wavelet transform uses an analyzing waveletfunction which is localized in both frequency and time domain to detect subtle time localized changes in input signals. The changing pattern of wavelet coefficient is continuously compared to detect tool breakage and micro chipping over one spindle revolution. The results indicate that the wavelet transform can identify tool failure with much greater sensi- tivity than the time domain monitoring and frequency domain monitoring such as FFT. Experimental results are presented to support the proposed scheme.

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A study on the tool deflection shape using high speed camera (고속카메라를 이용한 공구 절입시 변형 형상에 관한 연구)

  • Kim, Kun-hee;Jung, Woo-chul;Yoon, Gil-sang;Sin, Kwang-ho;Heo, Yeong-mu
    • Design & Manufacturing
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    • v.2 no.1
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    • pp.27-31
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    • 2008
  • The object of this study is a manufacture of buff die using CAM systems. Systems are consist of AutoCAD, CAM software and CNC milling machine. CAM software is purpose of G-code generation for CNC programming. Then CAM software and CNC milling machine are connect to RS-232-C cable for networking.

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Effect of High-Energy Ball Milling on Thermoelectric Transport Properties in CoSb3 Skutterudite (고에너지 볼 밀링이 Skutterudite계 CoSb3의 열전 및 전하 전송 특성에 미치는 영향)

  • Nam, Woo Hyun;Meang, Eun-Ji;Lim, Young Soo;Lee, Soonil;Seo, Won-Seon;Lee, Jeong Yong
    • Journal of the Korean Institute of Electrical and Electronic Material Engineers
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    • v.28 no.12
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    • pp.852-856
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    • 2015
  • In this study, we investigate the effect of high-energy ball milling on thermoelectric transport properties in double-filled $CoSb_3$ skutterudite ($In_{0.2}Yb_{0.1}Co_4Sb_{12}$). $In_{0.2}Yb_{0.1}Co_4Sb_{12}$ powders are milled using high-energy ball milling for different periods of time (0, 5, 10, and 20 min), and the milled powders are consolidated into bulk samples by spark plasma sintering. Microstructure analysis shows that the high-energy ball milled bulk samples are composed of nano- and micro-grains. Because the filling fractions are reduced in the bulk samples due to the kinetic energy of the high-energy ball milling, the carrier concentration of the bulk samples decreases with the ball milling time. Furthermore, the mobility of the bulk samples also decreases with the ball milling time due to enhanced grain boundary scattering of electrons. Reduction of electrical conductivity by ball milling has a decisive effect on thermoelectric transport in the bulk samples, power factor decreases with the ball milling time.

Micro Electrochemical Machining of Stainless Steel Using Citric Acid (구연산을 이용한 스테인레스 스틸의 미세 전해가공)

  • Ryu, Shi-Hyoung
    • Journal of the Korean Society for Precision Engineering
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    • v.25 no.3
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    • pp.134-140
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    • 2008
  • Micro electrochemical machining (ECM) is conducted on stainless steel 304 using non-toxic electrolyte of citric acid. Electrochemical dissolution region is minimized by applying a few hundred second duration pulses between the tungsten SPM tip and the work material. ECM characteristics according to citric acid concentration, feeding velocity and electric conditions such as pulse amplitude, pulse frequency, and offset voltage are investigated through a series of experiments. Micro holes of $60{\mu}m$ in diameter with the depth of $50{\mu}m$ and $90{\mu}m$ in diameter with the depth of $100{\mu}m$ are perforated. Square and circular micro cavities are also manufactured by electrochemical milling. This research can contribute to the development of safe and environmentally friendly micro ECM process.

Optimal Design of Micro Machine Tool for Micro Precision Machining (미소가공을 위한 마이크로 공작기계 최적설계)

  • Hwang Joon;Chung Eui-Sik;Liang Steven Y.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2006.05a
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    • pp.477-478
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    • 2006
  • This paper presents the results of miniaturized micro milling machine tool development for micro precision machining process. Finite element analysis has been performed to know the relationship between design dimensional variables and structural stiffness in terms of static, dynamic, thermal aspects. Design optimization has been performed to optimize the design variables of micro machine tool to minimize the volume, weight and deformation of machine tool structure and to maximize the stiffness in terms of static, dynamic, and thermal characteristics. This study presents the assessment of the technology incentive for the minimization of machine tool in the quantitative context of static, dynamic stiffness, thermal resistance and thus the accuracy implications.

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Effect of Ultrasonic Vibration on Micro-EDM Channel (Micro-EDM 채널가공에서 초음파 가진의 영향)

  • Lim, Heesung;Hong, Minsung
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.25 no.6
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    • pp.421-425
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    • 2016
  • Micro-EDM is one of the recent fine-machining technologies. Micro-EDM is widely used in precision processes because products manufactured via EDM are free from workpiece hardness. However, the debris produced during the process cause many problems such as reduced precision of the process. The first solution of this problem involves using the milling hole process. Micro-EDM hole process involves an electrode moving rapidly in the vertical direction via a servo system to disperse debris. However, this process can cause reduced work efficiency owing to contact between the electrode and workpiece. In this study, ultrasonic vibration is added to micro-EDM channel machining. Ultrasonic vibration removes the debris during machining and enables precision machining. Consequently, a clean work environment for the subsequent processes is maintained.