• 제목/요약/키워드: Micro-indentation

검색결과 103건 처리시간 0.022초

마이크로 압입시험기법의 응용을 통한 탄성체 고분자 소재의 역학적 특성화 및 계면 접합에너지 평가기법 연구 (Mechanical Characterization of Elastomeric Polymer Through Micro Instrumented Indentation Technique)

  • 이규제;강승균;강인근;권동일
    • 대한기계학회논문집A
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    • 제31권9호
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    • pp.951-959
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    • 2007
  • In this study, the Johnson-Kendall-Roberts(JKR) theory was combined with the instrumented indentation technique (IIT) to evaluate work of adhesion and modulus of elastomeric polymer. Indentation test was used to obtain the load-displacement data for contacts between Tungsten Carbide indenter and elastomeric polymer. And the JKR contact model, contrived to take viscoelastic effects of polymer into account, was applied to compensate the contact area and the elastic modulus which Hertzian contact model would underestimate and overestimate, respectively. Besides, we could obtain the thermodynamic work of adhesion by considering the surface energy in this contact model. In order to define the relation between JKR contact area and applied load without optical measuring of contact area, we used the relation between applied load and contact stiffness by examining the correlation between JKR contact area and stiffness through dimensional analysis with 14 kinds of elastomeric polymer. From this work, it could be demonstrated that the interfacial work of adhesion and elastic modulus of compliant polymer can be obtained from a simple instrumented indentation testing without area measurement, and provided as the main algorithm of compliant polymer characterization.

상압소경에 의해 제조된 DyNbO4 소결체의 미세조직과 파괴특성 (Microstructures and Fracture Characteristic of Pressureless-Sintered DyNbO4 body)

  • 김기만;안종관;이병택
    • 한국분말재료학회지
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    • 제9권3호
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    • pp.148-152
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    • 2002
  • The microstructures and indentation fracture of pressureless-sintered $DyNbO_4$ crystalline were investigated as a basic study for the application of weak phase of fibrous monolithic composites. They were comprised with many lamella twins as well as micro-cracks at the grain boundaries. The hardness at room temperature was remarkably low value(575 Hv) due to the low relative density and existence of microcracks at grain boundaries. The main fracture mode was a typical intergranular fracture, and showed remarkable micro-cracking effect. The heavy plastic deformation was observed around the site of indentation. In addition, the $DyNbO_4$ was expected to apply as a weak phase in the fibrous monolithic composites because of the low hardness and easily plastic deformation that could be led the preferable pulled-out and microcracking toughening under the failure.

세레이션형 미세 멀티셀 튜브 압출 및 접합강도 평가 (FE analysis of Extrusion Process and Estimation of welding strength for Micro Multi Cell Tube with Serration)

  • 이정민;김병민;조형호;강충길
    • 한국정밀공학회지
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    • 제22권9호
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    • pp.49-59
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    • 2005
  • This paper describes a development of the extrusion process and estimation of the weldability for multi cell tubes used to cooling system of automobiles. A study on extrusion process is performed through the 3D FE simulation in non-steady state and extrusion experimentation. Also, nano-indentation test is employed to estimate the weldability of tubes. Especially, An evaluation of the weldability using the nano-indentation is accomplished as compared with nano-hardness in welded part and in the others. Finally, the pattern of the mandrel defection is investigated according to shapes of the porthole and/or chamber.

GaN 증착용 사파이어 웨이퍼의 표면가공에 따른 압흔 특성 (Surface Lapping Process and Vickers Indentation of Sapphire Wafer for GaN Epitaxy)

  • 신귀수;황성원;김근주
    • 대한기계학회논문집A
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    • 제29권4호
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    • pp.632-638
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    • 2005
  • The surface lapping process on sapphire wafer was carried out for the epitaxial process of thin film growth of GaN semiconducting material. The planarization of the wafers was investigated by the introduction of the dummy wafers. The diamond lapping process causes the surface deformation of dislocation and micro-cracks. The material deformation due to the mechanical stress was analyzed by the X-ray diffraction and the Vickers indentation. The fracture toughness was increased with the increased annealing temperature indicating the recrystallization at the surface of the sapphire wafer The sudden increase at the temperature of $1200^{\circ}C$ was correlated with the surface phase transition of sapphire from a $-A1_{2}O_{3}\;to\;{\beta}-A1_{2}O_{3}$.

조사된 미소 시편의 마모와 피로 거동을 평가하기 위한 동적 압침법 (Application of Kinetic Indentation Technique to Estimate Wear and Fatigue Behaviors of Irradiated Small Specimens)

  • V. Alyokhin;Y.S. Pyun;C.H. Hahn;Park, Y.
    • 한국표면공학회:학술대회논문집
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    • 한국표면공학회 2002년도 춘계학술발표회 초록집
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    • pp.38-38
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    • 2002
  • Kinetic indentation technique was studied and a method to evaluate wear and fatigue behaviors of irradiated small specimen was suggested. The method is based on both the proportion of elastic and plastic deformation and values obtained by micro-hardness test. The parameters obtained from the diagram of load-indentation depth-time are required to evaluates wear and fatigue properties. Considering the irradiated test specimen, it is one of possible and useful methods to estimate the irradiated wear and fatigue behaviors of the small size specimen. This article briefly describes the status of irradiated material study in domestic research reactor.

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Al-Fe 레이저 오버레이층 경계면에서의 금속간화합물 거동 (Intermetallic Compounds Behavior at Laser Overlay Interface of Aluminum and Fe-based Powder)

  • 강남현;유연곤;이창우;김정한
    • Journal of Welding and Joining
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    • 제25권3호
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    • pp.51-56
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    • 2007
  • A $CO_2$ laser overlay was conducted by using a Fe-based powder on the AC2B aluminum substrate. Cracks and intermetallic compounds (IMC) were observed inconsistently along the interface between the overlay and post-molten layer. A scanning electron microscopy (SEM) with energy dispersive spectroscopy (EDS) detected some Fe-rich IMC ($Fe_3Al$, FeAl) as well as the brittle Al-rich IMC ($Fe_2Al_5,\;FeAl_3$). Micro vickers hardness proved the formation of Al-rich IMC ($FeAl_3$) along the interface by showing HV0.1 $800{\sim}900$. Furthermore, nano indentation was successfully applied to investigate the behavior of IMC more precisely than the micro vickers hardness.

초탄성고무 물성평가용 미소압입시험기의 소프트웨어 및 하드웨어 개발 (Software and Hardware Development of Micro-indenter for Material Property Evaluation of Hyper-Elastic Rubber)

  • 이형일;김동욱;이진행;남승훈
    • 대한기계학회논문집A
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    • 제28권6호
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    • pp.816-825
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    • 2004
  • In this work, effects of hyper-elastic rubber material properties on the indentation load-deflection curve and subindenter deformation are examined via finite element (FE) analyses. An optimal location for data analysis is selected, which features maximum strain energy density and negligible frictional effect. We then contrive two normalized functions, which map an indentation load vs. deflection curve into a strain energy density vs. first invariant curve. From the strain energy density vs. first invariant curve, we can extract the rubber material properties. This new spherical indentation approach produces the rubber material properties in a manner more effective than the common uniaxial tensile/com-pression tests. The indentation approach successfully measures the rubber material properties and the corresponding nominal stress-strain curve with an average error less than 3%.

압력센서의 배선을 위한 다층 박막의 지지조건 변화에 따른 잔류응력 평가 (Evaluation of the Residual Stress with Respect to Supporting Type of Multi-layer Thin Film for the Metallization of Pressure Sensor)

  • 심재준;한동섭;한근조
    • 대한기계학회논문집A
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    • 제28권5호
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    • pp.532-538
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    • 2004
  • MEMS technology applying to the sensors and micro-electro devices is complete system. These microsystems are made by variable processes. Especially, the mentallization process has very important functions to transfer the power operating the sensor and signal induced from sensor part. But in the structures of MEMS the local stress concentration and deformation are often yielded by an irregular geometrical shape and different constraint. Therefore, this paper studies the effect of supporting type and thickness ratio about thin film of the substrate on the residual stress variation when the thermal loads is applied to the multi-layer thin film fabricated by metallization process. Specimens were made from several materials such as Al, Au and Cu. Then, uniform thermal load was applied, repeatedly. The residual stress was measured by FE Analysis and nano-indentation method using AFM. Generally, the specimen made of Al induced the larger residual stress than that of made of other materials. Specimen made of Cu and Au having the low thermal expansion coefficient induces the minimum residual stress. Similarly, the lowest indentation length was measured by nano-indentation method in the Si/Au/Cu specimen. Particularly, clusters are created in the specimen made of Cu by thermal load and the indentation length became increasingly large by cluster formation.

비파괴적 연속압입시험: 대형구조물로부터 nano소재까지의 응용연구 (Nondestructive Advanced Indentation Technique: The Application Study Industrial Structure to Nanomaterial)

  • 전은채;권동일;최열;장재일
    • 비파괴검사학회지
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    • 제22권4호
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    • pp.333-346
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    • 2002
  • 재료에 가해지는 하중에 따른 변형정도를 측정하는 연속압입시험은 비파괴적으로 재료의 기계적 물성을 직접 평가할 수 있는 기법으로, 하충의 범위에 따라 macro, micro 그리고 nano의 세 범위로 나눌 수 있다. Macro 범위는 kgf 영역에서 사용되어, 국부 영역의 인장물성과 신뢰성 저하의 주요 원인인 잔류응력을 구할 수 있으며, 최근에는 국내기술에 의해 관련 기기와 기술이 개발되었다. 산업구조물, 사용중인 배관 등 기존 시험법으로는 평가하기 힘든 소재의 신뢰성 평가에 많은 활용이 이루어지고 있다. Micro 범위는 gf 영역으로, macro 범위보다 높은 분해능에 의해 용접부 등 물성 구배가 존재하는 재료에 사용된다. 한편 mgf 영역의 극미소하중에 적용되는 nanoindentation technique은 기본적으로 경도와 탄성계수를 구할 수 있으며, 잔류응력, 인장물성 등을 유도하는 연구가 진행중이다. 반도체 재료, 다 상 재료, 바이오 소재 등에서 많은 활용이 이루어지고 있으며, 그 수요가 급격히 증가하고 있는 추세이다. 이러한 연구 들올 바탕으로 하여 국제 표준 규격 및 국내 표준 규격의 제정이 추진 중이다.