• 제목/요약/키워드: Micro-Surface-Crack

검색결과 168건 처리시간 0.02초

표면미소균열의 프랙탈 특성을 이용한 피로강도설계에 관한 연구 (A Study on the Design of Fatigue Strength using Fractal Character of Surface Micro-crack)

  • 조석수;주원식
    • 한국정밀공학회지
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    • 제16권12호
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    • pp.143-151
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    • 1999
  • The shape of surface micro-crack is very irregular due to nonhomogeneous microstructure but is very important in respect to qualitative estimation of fatigue life. Fractal geomety can quantify the shape of surface mciro-crack. Fractal dimension is measured for surface micro-cracks with coast line and box counting method and estimates cycle ration in Al 2024-T3. The average fractal dimension $D_{favg}$ of surface micro-cracks has 3-parameter weibull distribution and location parameter is nearly constant but shape parameter decreases as cycle ration increases. The fractal dimension by coast line method is measured for individual surface micro-crack but the fractal dimension by box countin method is measured for all the surface micro-cracks under sampling area. Therefore, This paper shows fractal dimension $D_{fb}$ can predict cycle ratio $N/N_f$ more convenient than fractal dimension $D_{favg}$.

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평면굽힘하중을 받는 표면미소균열의 프랙탈 특성에 관한 연구 (A Study on Fractal Character of Surface Micro-crack under In-plane Bending)

  • 박승용;주원식;장득열;조석수
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 1997년도 춘계학술대회 논문집
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    • pp.521-527
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    • 1997
  • Irregular shapes and growth behavior of surface micro-crack showed very complex and nonlinear propeties and many investigators have performed theoretical analysesand experiments on them to characterize fatigue strength. They had difficulties in estimating fatigue life due to random distribution, growth and coalescence of surface micro-cracks. The straightness of crack growth along intergranular and transgranular was prevented from irregular microstructure and precipitates. Euclid geometry can't quantify shape of surface micro-crack but ftractal geometry can. Therefore, it is suggested that average fractal dimension of surface micro-cracks is able to estimate fatigue life but fractal dimension of maximum surface micro-crack is not in Al 2024-T3 alloy.

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고온하 304 스테인리스강의 크리프-피로상호작용하의 미소표면균열에 관한 파괴거동 (Micro-Surface-Cracks Behavior of 304 Stainless Steel Under Creep-Fatigue Interaction at Elevated Temperature)

  • 서창민;이상돈;조일현
    • 한국해양공학회지
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    • 제2권2호
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    • pp.104-111
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    • 1988
  • This paper deals with the micro-surface-cracks behavior on the unnotched smooth specimens of Type 304 stainless steel at $593^{\circ}C$ in air under creep and creep-fatigue conditions that have 10 mim and 1 min load holding times respectively. The behaviors of the micro-surface-cracks have been visualized by means of surface replica method and optical micro-photography. The quantitative characteristics of initiation, growth and coalescence of micro-surface-cracks have been investigated by observing and measuring the crack growth behaviors. some of the important results are as follows: Main crack initiates at grain boundary in the early stage(10 to 20%)of its life time and grows through coalescence and finally leads to fracture. The distribution of micro-surface-crack length, 2a, can be plotted against the composite Weibull distribution. The growth rate of the main crack can be plotted against the stress intensity factor, crack tip opering displacement and J integral.

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Micro-crack Detection in Heterogeneously Textured Surface of Polycrystalline Solar Cell

  • Ko, JinSeok;Rheem, JaeYeol;Oh, Ki-Won;Choi, Kang-Sun
    • 반도체디스플레이기술학회지
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    • 제14권3호
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    • pp.23-26
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    • 2015
  • A seam carving based micro-crack detection method is proposed which aims at detecting the micro-crack regions in heterogeneously textured surface of polycrystalline solar cells. By calculating the seam which is a connected path of low energy pixels in the image, the micro-crack regions can be detected. Experimental results show that the proposed seam carving based micro-crack detection method has superior efficiency in detecting the micro-crack without background noise pixels and the algorithm's computation time is less than the conventional algorithm.

프랙탈 차원을 이용항 AL 2024-T3 합금의 피로수명비 해석에 관한 연구 (A Study on the Analysis of Cycle Ratio Using Fractal Dimension in Al 2024-T3)

  • 조석수
    • 한국해양공학회지
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    • 제14권1호
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    • pp.29-36
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    • 2000
  • Surface micro-crack grows along intergranular or transgranular region of crystal grains. But if it meets the barrier such as sessile dislocation and precipitates it loses straightness and deflects. Investigators had many difficulties in estimating fatigue life of smooth specimen because of the random distribution growth and coalescence of surface micro-cracks. The path of surface micro-crack has irregularity due to nonhomogeneous microstructure. Euclidian geometry can't quantify the shape of surface micro-crack but fractal geometry can. Therefore in this paper fractal dimension is measured at various stage of cycle ratio and estimated cycle ratio in 2024-T3 aluminium, alloy.

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표면적분법을 이용한 콘크리트 댐의 균열 해석 (Crack Analysis of Concrete Gravity Dam Using Surface Integral Method)

  • 진치섭;이영호;손기석
    • 콘크리트학회논문집
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    • 제12권3호
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    • pp.31-37
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    • 2000
  • When a crack is produced in a concrete structure, a micro crack zone of fracture process zone (FPZ) appears at the crack tip. To investigate the behaviour of this the micro crack zone, nonlinear fracture mechanics (NLFM) must be applied. However, when a massive concrete structure such as a concrete gravity dam is considered, the micro crack zone can be neglected and the structure can be assumed to have linear elastic fracture mechanics (LEFM) behaviour. This study is divided into two main topics : (1) Calculating stress intensity factor (SIF) at the crack tip by surface integral method and (2) Investigating the propagation of the initial crack. If the initial crack propagates, the angle of the propagation is calculated by using maximum circumferential tensile strength theory. This study, also, contains the effects of body forces and water pressures on the crack face.

표면미소균열의 극치통계해석을 이용한 피로수명예측 (Prediction of Fatigue Life using Extreme Statistics Analysis)

  • 이동우;홍순혁;조석수;주원식
    • 대한기계학회논문집A
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    • 제26권9호
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    • pp.1746-1752
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    • 2002
  • Fatigue fracture in machine components is produced by surface micro-crack from stress concentration area such as notch and material defect. It is difficult to predict the remaining fatigue lift of mechanical components because the surface micro-crack on critical area initiates and grows with statistical distribution. Plane bending fatigue tests were carried out on the plain specimen of Al 2024-T3 and the initiation and growth behavior of surface micro cracks were observed. The statistical distribution of surface length of multiple micro cracks and their maximum length were investigated. The maximum surface crack length distributions were analyzed on the basis of the statistics of extremes in order to examine the prediction of remaining life.

304스테인리스강의 고온표면미소 균열의 거동에 관한 기초적 연구 (Behaviors of surface micro-crack of 304 stainless steel at elevated temperature)

  • 서창민;이정주;김영호
    • 대한기계학회논문집
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    • 제12권6호
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    • pp.1320-1326
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    • 1988
  • 본 연구에서는 파괴역학적인 해석법과 표면레프리카법을 확장, 적용시켜 피로 -크리프하의 유지시간에 따른 작은 표면균열의 분포상태와 이의 합체, 성장 및 밀도변 화특성을 해석하여 기초적 자료를 얻는다.

미소원공주위의 피로크랙발생전파 거동에 관한 연구 (Behavior of Initiation and Propagation of Fatigue Cracks around Microholes)

  • 송삼홍;오환석
    • 한국해양공학회지
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    • 제1권2호
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    • pp.74-82
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    • 1987
  • This study has been made to investigate into the behavior of fatigue limit, of fatigue crack initiation, and of fatigue crack propagation under the condition of rotating bending stress; specifically on the independency of stress field as well as the crack behavior of surface micro hole defect, which is made artificially through the specimen. The results obtained can be summarized as followa; 1) For the single micro hole defect, initiation of fatigue crack is occurred at both tips of microhole defect simultaneosly along the slip which are produced in the range of maximum principal stress arround micro hole defect independent of the size of micro hole defect. 2) For the neighbored deuble micro hole defects with equal size, in the range ($\frac{L}{r}$)ratio $\gtrsim$ 3 defined as the size of micro hole defect(2r) to the distance between the centers of micro hole defects (2L), the crack behavior of the micro hole defects is same as single one. However, for the range of $\frac{L}{r}$<3, the interference effect becomes significant as the ratio approaches to 1.

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유리의 미세구멍 가공시 출구 크랙 발생 방지 (Prevention of Exit Crack in Mirco-drilling of Soda-lime Glass)

  • 박병진;최영준;주종남
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2001년도 춘계학술대회 논문집
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    • pp.1052-1055
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    • 2001
  • In micro-drilling of brittle materials including glass, cracks occur at the exit surface. In drilling glass, the main type of crack is cone crack. Cone crack is generated by thrust force acting at the bottom surface of the workpiece. Cone crack size could be reduced by changing cutting conditions, but cone crack still existed. Two methods were proposed to prevent crack formation and perfect hole shapes were obtained. One method is attaching two glass plates with water and the other method is constraining two glass plates. The proposed methods eliminated tensile stress acting on the exit surface of glass and prevented crack propagation.

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