• Title/Summary/Keyword: Micro-Structure

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Development of Manufacturing Technology for Milli-Structure (Milli-Structure 생산기술개발)

  • 나경환;박훈재;조남선
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2000.05a
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    • pp.1039-1042
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    • 2000
  • This research will deal with Innovative manufacturing technology for milli-structure manufacturing technology which is located betweon the traditional manufacturing technology for macro-sized structure and the recently emerging manufacturing technology for micro-scaled structure such as MEMS. There are four fields in this research, which are micro-sheet metal forming technology, micro-bulk forming technology micro-molding technology and micro die making technology. As a project for new-technology in next generation, this research will be carried out through three terms and each term and be composed of three years.

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A Study on the Micro Structure Fabrication using Electrolytic In-process Dressing (전해 연속 드레싱을 이용한 마이크로 구조물 제작)

  • 이현우;최재영;정해도;이석우;최헌종
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2002.10a
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    • pp.258-261
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    • 2002
  • In this study, micro tools(WC) to produce micro-structure and parts, were fabricated ell a cylindrical grinding machine using ELID(Electrolytic In-process Dressing) technique. The shape of the micro-carbide tool was square, corn. The size of the micro-carbide tool was measured less than 10$\mu\textrm{m}$ respectively by SEM(Scanning Electron Microscope). Furthermore, we fabricated micro structure by different processing methods on the desk top cylindrical grinding machine. The manufactured shape was like a tower and the measurement showed that the endpoint of micro structure was $50{\times}50$$\mu{\textrm}{m}$.

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A Study on the Injection Molding Technology by Micro Multi-Square Strucrure Mold (다중 미세 각주 구조물의 사출성형기술 연구)

  • 제태진;신보성;박순섭
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1997.10a
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    • pp.1061-1064
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    • 1997
  • Micro injection molding technology is very important fiw mass product of micro structures or micro parts. And, it is so difficult that the molding technology of micro pole or thin wall(barrier rib) structures with high aspect ratio. In this stud). \vc intend to research on the basic technology of micro wall structure part:< with high aspect ratio by the inject~on moldins method. The mold for esperimenrs with micro multi-square structures was made by L, I(;A process. One square polc's size is 157 157pm. height 50011111. And the distance of each poles is 5011n1. 7'hus. molding products will be for~nctl like as the net structure with thin wall of about 50pn thickness.(aspect ratio 10) Ihrough the e~lxriment. \be obtained the prociuctr of micro multi-square slructure with bout 37.000 cell per a piece. 'Ihe micro injection molding process technolog for thin wall by multi-square structure mold was analy~cd.

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An Experimental Study on the Water Repellent Property of Mortar Applied Water Repellent Agent of Inorganic Polymer Type (무기질 폴리머계 흡수방지재를 도포한 모르터의 발수성능 평가에 관한 실험적 연구)

  • 김영삼;양승도;유재강;오상근
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2002.05a
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    • pp.31-36
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    • 2002
  • Recently, more interests in surface treatment of structure with water repellent agent are steadily increased, But, investigation of its properties such as protection, durability, morphology of micro structure is not sufficient. Therefore, This paper is aimed for the investigation of water repellent property and change of morphology of micro pores in mortar that is treated by water repellent agent(Inorganic polymer based material). Water repellent property, water absorption coefficient, air permeability, porosity and the observation of micro structure was investigated in different water repellent agent type. The test results indicated that water repellent treated mortar showed low absorption coefficient and air permeability(breathing effect). This is why inorganic polymer is coated at the wall of capillary and micro pores, also, the volume of micro pore is reduced without the change of morphology in micro structure.

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Vibration Analysis for Gimbal Structure of a Micro Wave Seeker(II) : Finite Element Analysis (마이크로 웨이브 탐색기의 김발 구조물 진동해석(II) : 유한요소해석)

  • Chang, Young-Bae;Jun, Hong-Gul;Lee, Sock-Kyu;Youn, Jae-Youn;Park, Young-Pil
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2000.06a
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    • pp.514-518
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    • 2000
  • Micro wave seeker consists of a gimbal structure, a antenna and many RF parts. And Missile's propelling powers excite a gimbal structure, a antenna and many RF parts. Therefore, We must inquire into external forces to act on a micro wave seeker before everything. We must inquire into design parameters and then estimate dynamic characteristics of a gimbal structure with a finite element model to reflect part's characteristics for design for a gimbal structure in consideration of vibration features. In this paper, a gimbal structure of a micro wave seeker is modeled in finite element method and then updated by using the experimental modal data. Before we make a finite element model of a gimbal structure of a micro wave seeker, we make a finite element model of a sub-structure and compare with the experimental modal data.

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Simplification of Turbine Structure and Performance Improvement of Micro Cross-Flow Hydropower Turbine (마이크로 관류수차의 구조 간소화 및 성능향상)

  • Kurokawa, Junichi;Choi, Young-Do;Zhao, Linhu
    • 유체기계공업학회:학술대회논문집
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    • 2005.12a
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    • pp.819-824
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    • 2005
  • Recently, micro hydropower attracts attention because of its clean, renewable and abundant energy resources to develop. However, suitable turbine type is not normalized yet in the range of micro hydropower and it is necessary to study for the effective turbine type. Moreover, relatively high manufacturing cost by the complex structure of the turbine is the highest barrier for developing the micro hydropower turbine. Therefore, a cross-flow turbine is proposed for micro-hydropower in this study because of its simple structure and high possibility of applying to low head. The purpose of this study is to further simplify the turbine structure and improve the performance, A guide vane is removed and the runner chamber is made compact using a new air supply method. The results show that the efficiency of the turbine is improved in a wide operating range and the size of the turbine is remarkably reduced.

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Residual Stress Measurement of Micro Gold Electroplated Structure

  • Baek, Chang-Wook;Kim, Yong-Kweon;Cho, Chul-Ho;Yoomin Ahn
    • International Journal of Precision Engineering and Manufacturing
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    • v.3 no.2
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    • pp.72-77
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    • 2002
  • In this paper, a simple method to measure the residual stress in microstructure is presented. In order to find the residual stress in micro-machined beam, the first natural frequency of the beam that has the residual stress inside is analyzed using Rayleigh's energy method. Micro gold electroplated structure is fabricated by surface micro-machining process including electroplating. The made structure is an approximate shape of clamped-clamped beam and its 1 st natural frequency is measured by resonance method. For the better estimation of the residual stress, an equivalent length of micro-fabricated beam to ideal beam is calculated by FEM. The residual stress was estimated from the equivalent length and the measured natural frequency. It was found that a tensile stress was residue in the micro beam structure.

Residual Stress Measurement of Micro Gold Electroplated Structure (마이크로 금 전해 도금 구조물의 잔류응력 측정)

  • Baek, Chang-Wook;Ahn, Yoo-Min
    • Journal of the Korean Society for Precision Engineering
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    • v.17 no.12
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    • pp.195-200
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    • 2000
  • In order to find a residual stress in the micro-machined beam, first natural frequency of the beam that has the residual stress inside is analyzed using the Rayleigh's energy method. Micro gold electroplated structure is fabricated by surface micro-machining process. The made structure is clamped-clamped beam and its 1st natural frequency is measured by resonance method. For the better estimation of the residual stress, an equivalent length of micro-machined beam to ideal beam is calculated by FEM. The residual stress is estimated from the equivalent length and the measured natural frequency.

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Development of Surface Treatment for Hydrophobic Property on Aluminum Surface (알루미늄의 발수 표면처리 기술 개발)

  • Byun, Eun-Yeon;Lee, Seung-Hun;Kim, Jong-Kuk;Kim, Yang-Do;Kim, Do-Geun
    • Journal of Surface Science and Engineering
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    • v.45 no.4
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    • pp.151-154
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    • 2012
  • A hydrophobic surface has been fabricated on aluminum by two-step surface treatment processes consisting of structure modification and surface coating. Nature inspired micro nano scale structures were artificially created on the aluminum surface by a blasting and Ar ion beam etching. And a hydrophobic thin film was coated by a trimethylsilane ($(CH_3)_3SiH$) plasma deposition to minimize the surface energy of the micro nano structure surface. The contact angle of micro nano structured aluminum surface with the trimethylsilane coating was $123^{\circ}$ (surface energy: 9.05 $mJ/m^2$), but the contact angle of only trimethylsilane coated sample without the micro nano surface structure was $92^{\circ}$ (surface energy: 99.15 $mJ/m^2$). In the hydrophobic treatment of aluminum surface, a trimethylsilane coated sample having the micro nano structure was more effective than only trimethylsilane coated sample without the micro nano structure.

A Study on Micro Manufacturing Technology for 3-Dimensional Micro Parts (마이크로 3차원 입체형상부품 제조기술 연구)

  • Je, J.T.;Choi, D.S.;Lee, E.S.;Whang, K.H.;Shin, B.S.;Lee, J.C.
    • Transactions of Materials Processing
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    • v.15 no.9 s.90
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    • pp.673-678
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    • 2006
  • Demands for micro parts have increased with recent advances in IT and machinery industries. However, the present technology loaves much to be desired to effectively produce parts with the volume of $1mm^{3}$ and less by mechanical method in large quantities. This paper provides a method for efficient quantity production of complete micro 3D structure using micro end-milling cutting process. The possibility has proven via manufacturing experiment of a multistage micro complex gear structure of $500{\mu}m$ in length, $500{\mu}m$ in maximum external diameter and a volume of $1mm^{3}$ and less.