• Title/Summary/Keyword: Micro-Specimen

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Fabrication of Nano-Size Specimens for Tensile Test Employing Nano-Indentation Device (나노 인장시험을 위한 압축 시험기용 인장시편 제작에 관한 연구)

  • Lim, Tae Woo;Yang, Dong-Yol
    • Journal of the Korean Society for Precision Engineering
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    • v.32 no.10
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    • pp.911-916
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    • 2015
  • In the nano/micro scale, material properties are dependent on the size-scale of a structure. However, conventional micro-scale tensile tests have limitations to obtain reliable values of nano-scale material properties owing to residual stress and elastic slippage in the gripping/aligning process. The indenter-driven nano-scale tensile test provides prominent advantages simple testing device, high-quality nano-scale metallic specimen with negligible residual stress. In this paper, two-types of specimens (a specimen with multi-testing parts and a specimen with a single-testing part) are discussed. Focused ion beam (FIB) is employed to fabricate a nano-scale specimen from a thin nickel film. Using the specimen with a single-testing part, we obtained a nano-scale stress-strain curve of electroplated nickel film.

A Study on Gamma TiAl Micro-structural Fracture with EBSD Technique (EBSD 기법을 이용한 Gamma TiAl의 마이크로 조직파괴에 관한 연구)

  • Kim, Yun-Hae;Woo, Byung-Hoon;Bae, Chang-Won;Bae, Sung-Yeol;Higo, Yakichi;Moon, Kyung-Man
    • Journal of Advanced Marine Engineering and Technology
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    • v.31 no.4
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    • pp.377-384
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    • 2007
  • A backscatter Kikuchi diffraction attachment to an SEM enables the convenient investigation of grain orientations on bulk or micro surface. Their relation to micro structural features gives insight into many aspects of anisotropic materials properties. In micro area such as Micro Electro Mechanical Systems(MEMS) devices is required in order to improve understanding of how they may be expected to perform upon the micro scale. Electro Back Scatter Diffraction (EBSD) helps us to find uniform area as MEMS material. The ${\gamma}-TiAl$ has two different lamellar structures ${\gamma}/{\alpha}2-Ti_3Al$ phase which have shows $\{111\}{\gamma}//\{0001\}{\alpha}2$ plane indexing. The micro size testing specimen was successfully made by this structural relation. Interlamellar structure specimen averagely show $20{\sim}25%$ lower fracture toughness value compare with translamellar specimens Moreover micro fracture surface and micro crack progress were observed.

The Effect of Surface Roughness according to Machining Conditions of Test Specimen for Precision Micro-milling Machining (미세정밀밀링 가공을 위한 검사시편의 가공조건에 따른 표면거칠기에 대한 영향 분석)

  • Sim, Min-Seop;Kim, Dong-Hyeon;Lee, Choon-Man
    • Journal of the Korean Society for Precision Engineering
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    • v.32 no.1
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    • pp.49-55
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    • 2015
  • Recently, many researchers and industry are looking for ways to decrease the use of lubricants because of economical and environmental reasons. One of the lubrication technologies is the MQL method. This study presents a research of MQL and Wet milling processes of Al 6061 material. For this experiment, the test specimen is suggested, and various machining conditions are applied. And, shape of micro-pattern which has been recently spotlighted is included in the test specimen. In order to compare MQL with Wet machining, several milling experiments were carried out, varying feed rate, cutting speed, depth of cut, etc. Finally, the surface roughness results of machining tests according to the process conditions were measured. It is expected that the results of machining experiments can be used to predict the surface roughness of various MQL milling processes.

A study on stress-strain relation measurement for micro scale UV-curable polymer structure (UV-경화 폴리머 마이크로 구조물의 응력-변형률 관계 측정에 관한 연구)

  • Jeong S.J.;Kim J.H.;Lee H.J.;Park S.H.;Yang D.Y.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2005.10a
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    • pp.492-497
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    • 2005
  • In this study, we propose an advanced nanoindentaion test, Nano Pillar Compression Test (NPCT) to measure a stress-strain relation for micro scale polymer structures. Firstly, FEM analysis is performed to research behavior of micro polymer pillars in several specimen aspect ratios and different friction conditions between specimen and tip. Based on the FEM results, micro scale UV-curable polymer pillars are fabricated on a substrate by Nano Stereo Lithography (NSL). To measure their mechanical properties, uniaxial compression test is performed using nanoindentation apparatus with flat-ended diamond tip. In addition, the dependency of compression properties on loading condition and specimen size are discussed.

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Unconfined Compressive Strength and Micro-Structure Properties of CSG Materials Due to Specimen Size (시료 크기에 따른 CSG재료의 압축강도 및 미세 구조 특성)

  • Kim, Young-Ik;Kim, Yong-Seong
    • Journal of The Korean Society of Agricultural Engineers
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    • v.52 no.4
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    • pp.93-101
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    • 2010
  • The purpose of this study is to provide basic data for utilization in environment-friendly and economically outstanding CSG construction method by physical and mechanical properties of CSG materials including characteristics of uniaxial compressive strength, microscopic structure and freezing and thawing resistance in accordance with the cement content and curing time of the cement, and size of specimen. In this study, specimens with cement content of 4, 6, 8 and 10% of the total weight were, and, in order to examine the characteristics of the sizes of specimen, specimens with ${\Phi}50{\times}100mm$, ${\Phi}100{\times}200mm$ and ${\Phi}150{\times}300mm$ were manufactured to assess the features including compressive strength, microscopic structure, freezing and thawing, and degree of wet-dry. As results, it was found that with greater size specimen or contents of cement in the specimen, compressive strength, freezing and thawing resistance, and wet-dry resistance increase. Moreover, reactive products for each size of specimen were examined and it was possible to verify that some typical needle structured ettringite was generated due to blending of cement through microscopic structure analysis such as SEM and EDS analysis.

Filler Nano/Micro 혼합비가 Epoxy 수지의 유전특성에 미치는 영향

  • Jeong, In-Beom;Choe, Hyeon-Min;Sin, Jong-Yeol;Lee, Jong-Yong;Hong, Jin-Ung
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2009.11a
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    • pp.249-249
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    • 2009
  • we have studied that a effect depending on dielectric properties of epoxy resin mixing filler nano/micro. When compare with nano/micro composite and virgin, the nano/micro composite is better than virgin. A specimen mixing nano/micro is changed as temperate, however the width of change is low.

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A Study on Friction Behavior of Textured Surface in Unlubricated State (무윤활 상태에서 미세공이 가공된 표면의 마찰거동에 관한 연구)

  • Oh, Seok-Ju;Kim, Sung-Gi;Kim, Kyung-Woong
    • Tribology and Lubricants
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    • v.25 no.4
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    • pp.217-224
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    • 2009
  • In this study, friction tests were carried out in order to investigate the friction behavior of textured surface in unlubricated state using ball-on-disk type apparatus. Test specimens were SUJ2 bearing steel ball and SM45C steel disk. Square arrays of circular micro-dimples were created on the surface of disk specimen by Nd:YAG Laser. Friction tests were performed for the disk specimen with various micro-dimple parameters and was also conducted for the variation of normal loads and relative velocities. The results showed that fiction coefficient of textured surface was lower than that of non-textured surface and the deeper depth of micro-dimple was, the lower friction coefficient obtained at the same diameter of micro-dimple in unlubricated state. Area density of micro-dimple had an effect on the friction coefficient. It was also found that friction coefficient generally decreased with the increase of normal load and relative velocity.

Hydrogen Embrittlement Evaluation of Subsurface Zone in 590DP Steel by Micro-Vickers Hardness Measurement (미소경도 측정에 의한 590DP강 Subsurface Zone 내 수소취성 평가)

  • Choi, Jong-Un;Park, Jae-Woo;Kang, Kae-Myung
    • Korean Journal of Materials Research
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    • v.21 no.11
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    • pp.581-586
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    • 2011
  • This study describes a hydrogen embrittlement evaluation of the subsurface zone in 590DP steel by micro-Vickers hardness measurement. The 590DP steel was designed to use in high-strength thin steel sheets as automotive materials. The test specimens were fabricated to 5 series varying the chemical composition through the process of casting and rolling. Electrochemical hydrogen charging was conducted on each specimen with varying current densities and charging times. The relationship between the embrittlement and hydrogen charging conditions was established by investigating the metallography. The micro-Vickers hardness was measured to evaluate the hydrogen embrittlement of the subsurface zone in addition to the microscopic investigation. The micro-Vickers hardness increased with the charging time at the surface. However, the changing ratio and maximum variation of hardness with depth were nearly the same value for each test specimen under the current density of 150 mA/$cm^2$ and charging time of 50 hours. Consequently, it appears that hydrogen embrittlement in 590DP steel can be evaluated by micro-Vickers hardness measurement.

Corrosion Quantification of Reinforcing Bar in Concrete Using Micro Computer Tomography (Micro-CT 활용 콘크리트 내 철근 부식 정량을 위한 실험적 연구)

  • Jang, In-Dong;Yi, Chong-Ku
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2019.05a
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    • pp.252-253
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    • 2019
  • Corrosion of rebars in reinforced concrete structures is a major factor that shortens the life of the structure. As corrosion progresses, the adhesion between the concrete tissues and the rebar decreases and the cracks in the concrete due to the expansion of the oxide intensify. Although it is necessary to measure corrosion behavior of rebars inside the concrete to measure degradation of structures due to rebar corrosion, no studies have been conducted to measure corrosion of rebars in In-situ state. In this study, corrosion of rebars in reinforced concrete specimens was attempted to be quantified using micro-computer tomography. Since corrosion of concrete takes several months per 10mm of cover, accelerated corrosion techniques were applied. Accelerated corrosion on the specimen was conducted by applying a 10 V magnetic field to the buried rebar and external electrodes with the specimen submerged in a 10% calcium chloride solution. The experiment found that within two weeks, more than 40% of rebar reduction occurred, and the cracks in the radial cracks occurred through the concrete structure, leading to the transfer of the oxide produced through the cracks to the surface of the specimen.

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Stress Corrosion Cracking in the Pre-Cracked Specimens of Type 403 Stainless Steel

  • Kim, Jong Jip
    • Corrosion Science and Technology
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    • v.3 no.1
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    • pp.14-19
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    • 2004
  • Crack growth rate and threshold stress intensity factor for stress corrosion cracking(SCC), $K_{ISCC}$ were measured for type 403 stainless steel in 3,5% NaCl solution at room temperature and SCC was monitored by electrochemical noise technique during $K_{ISCC}$ testing. In rising load test, pits were formed at the tip of pre-crack for the pre-cracked compact tension specimen unlike in smooth round specimen in which only unstable pits were observed and hence immune to SCC. Micro-cracks were found to initiate from the pits in the former specimen, and initiation of micro-crack as well as macro-crack was detected by electrochemical noise technique in rising load $K_{ISCC}$ tests. Crack growth rate increased with increasing either displacement rate or stress intensity factor at crack initiation and was higher in rising load $K_{ISCC}$ test compared to constant load $K_{ISCC}$ test at given stress intensities.