• 제목/요약/키워드: Micro-Molding

검색결과 308건 처리시간 0.028초

체크밸브가 달린 열공압 방식의 PDMS-유리마이크로 펌프에 관한 연구 (A Study About PDMS-Glass Based Thermopneumatic Micropump Integrated with Check Valve)

  • 고용준;조웅;안유민
    • 대한기계학회논문집A
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    • 제32권9호
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    • pp.720-727
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    • 2008
  • Microfluidic single chip integrating thermopneumatic micropump and micro check valve are developed. The micropump and micorvalve are made of biocompatible materials, glass and PDMS, so as to be applicable to the biochip. By using the passive-type check valve, backward flow and fluid leakage are blocked and flow control is stable and precise. The chip is composed of three PDMS layers and a glass substrate. In the chip, flow channel and pump chamber were made on the PDMS layers by the replica molding technique and pump heater was made on the glass substrate by Cr/Au deposition. Diameter of the pump chamber is 7 mm and the width and depth of the channel are 200 and $180{\mu}m$, respectively. The PDMS layers chip and the heater deposited glass chip are combined by a jig and a clamp for pumping operation, and they are separable so that PDMS chip is used as a disposable but the heater chip is able to be used repeatedly. Pumping performance was simulated by CFD software and investigated experimentally. The performance was the best when the duty ratio of the applied voltage to the heater was 33%.

Study on Recycling of Scraps from Process of Silicon-single-crystal for Semiconductor

  • Lee, Sang-Hoon;Lee, Kwan-Hee;Hiroshi Okamoto
    • 대한전자공학회:학술대회논문집
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    • 대한전자공학회 2001년도 The 6th International Symposium of East Asian Resources Recycling Technology
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    • pp.705-710
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    • 2001
  • So for the quartz-glassy crucible wastes which was used for pulling up silicon-single-crystal ingot have simply reused for refractory raw-materials, or exhausted. This study is concerned on the advanced recycling-technology that is obtained by the proper micro-particle preparation process in order to fabricate fine amorphous silica filler for EMC (Epoxy Molding Compound). Therefore, this paper will deal with the physical, chemical and thermal pre-treatment process for efficient impurity removal and with the proper micro-particle process for producing the amorphous silicafiller. In view of the results, if the chemical, physical and thermal pre-treatment process for efficient elimination of impurity was passed, the purity of wasted fused glassy crucible is almost equal to the its of first anhydrous quartz glass. Thus, it was understood that this wasted fused glassy crucible was sufficient value of recycling, though it was damaged. When the ingot was fabricated, Phase transformation of crystallization by heat treatment (heat hysteresis phenomenon) was not changed. So, it was understood that as fused silica in the amorphous state, as It is, recycling possibility was very high

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볼 엔드밀링에서의 공구 정렬 오차에 의한 가공면의 이론적인 평가 (Theoretical Estimation of Machined Surface Profile by Tool Alignment Errors in Ball-End Milling)

  • 신영재;박경택;이종현;강병수
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2006년도 춘계학술대회 논문집
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    • pp.627-628
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    • 2006
  • High speed milling process is emerging as an important fabrication process benefits include the ability to fabricate micro and meso-scale parts out of a greater range of materials and with more varied geometry. It also enables the creation of micro and meso-scale molds for injection molding. Factors affecting surface roughness have not been studied in depth for this process. A series of experiments has been conducted in order to begin to characterize the factors affecting surface roughness and determine the range of attainable surface roughness values for the high speed milling process. It has previously been shown that run-out creates a greater problem for the dimensional accuracy of pans created by high speed milling process. And run-out also has a more significant effect on the surface quality of milled parts. The surface roughness traces reveal large peak to valley variations. This run-out is generated by spindle dynamics and tool geometry. In order to investigate the relationship between tool alignment errors and surface roughness the scallop generating mechanism in the ball-end milling with tool alignement errors has been studied and simulated. The results indicate that tool alignment errors have no significant effects ell the dimension of scallops in for flat planes.

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광학 마이크로 피라미드 패턴의 제조 및 광특성 해석 (Fabrication and analysis of optical micro-pyramid array-patterns)

  • 이재령;전은채;제태진;우상원;최두선;유영은;김휘
    • 한국기계가공학회지
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    • 제13권4호
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    • pp.7-12
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    • 2014
  • A transparent poly methyl methacrylate (PMMA) optical micro-pyramid array-pattern is designed and fabricated using an injection modeling technique. The device's optical characteristics are tested and analyzed theoretically. In the optical pattern generated using the fabricated PMMA pattern, the components, due to not only refraction but also diffraction, are observed simultaneously. Wave optic modeling and analysis reveals that the energy ratio between the diffraction and refraction in the optical pattern are dependent on the critical dimension of the optical pattern such that the refraction and diffraction tend to be directly and inversely proportional to the pattern dimension, respectively.

무광부식 패턴을 갖는 자동차 내장부품인 HD Switch Panel의 제조 및 전사성 평가 (Development and transcription estimation of an automotive interior plastic part(HD Switch Panel) with no glossy etching pattern)

  • 김영균;김동학;손영곤
    • 한국산학기술학회논문지
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    • 제10권11호
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    • pp.3280-3286
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    • 2009
  • 본 논문에서는 미세 무광부식 패턴을 갖는 HD Switch Panel 자동차 부품을 개발하는 것으로, 제품 디자인을 통해 금형을 설계, 제작하였다. 최적화된 금형 제작을 위하여 CAE(Computer Aided Engineering)해석을 통하여 사출성형 공정에서 나타날 수 있는 문제점과 부품의 수축 변형을 정량적으로 예측하였다. 그리고, 금형표면의 가열온도와 실제 금형온도를 비교함으로써 공정변수 조절을 통해 사출성형조건의 최적화도 달성할 수 있었다. 한편, 순간금형표면가열방식을 이용한 성형기술인 E-MOLD를 적용하여 자동차 내장부품용 HD Switch Panel 사출성형품을 제작하였고, 전자현미경과 원자현미경을 이용한 표면 평가 및 광택도 측정을 통하여 무광부식 패턴의 전사율 향상으로 인한 무광 특성이 향상됨(2.5이상$\to$1.5~1.7)을 확인하였다.

상압증기양생방식에 의한 PHC PILE의 제조기술 연구 (An Experimental Study on Manufactural Technics of PHC Pile Using Low Pressure Steam Curing Method)

  • 김종흡;안상기;이동근;심흥섭
    • 한국콘크리트학회:학술대회논문집
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    • 한국콘크리트학회 1994년도 가을 학술발표회 논문집
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    • pp.405-414
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    • 1994
  • The High Strength Concrete REsearch Team of the Dong-Ah Construction R&D Institute has achieved the preactical use of the PHC pile manufacture technique at the Dong-Ah Chang-dong PC Plant. Components of the high strength concrete are used high strength cement, admixtures(water reducing high range admixture, micro silion fume, fly ash, gypsum). The design strength required 800kg/$\textrm{cm}^2$ was developed raging from 870kg/$\textrm{cm}^2$ to 1010kg/$\textrm{cm}^2$. The new manufacture procedure of HPC pile which include placing, molding, steam curing is able to apply a current PC pile manufacture procedure easily without using the high pressure steam curing.

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유압단축제어기(HACD)를 사용한 위치 및 압력제어 (Position and Pressure Control Using Hydraulic Axis Digital Controller)

  • 김대호;허준영
    • 유공압시스템학회논문집
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    • 제8권2호
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    • pp.29-35
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    • 2011
  • These days the injection molding work and press work are in the trend of needing the precision control of position and pressure in a high speed. On the other hand the digital computer technology is developing rapidly. And recently the digital servo controller using micro controller become to be used more broadly, because of the merit of digital communication. In this study the sequential control of hydraulic system switching from position to pressure and to position is tried using the HACD(Hydraulic Axis Controller Digital for electrohydraulic drives) which is manufactured by BoschRexroth. Through this, the possibility of the precision sequential control using the digital servo controller HACD is examined.

Fabrication and Drive Test of a Peristaltic Thermopnumatic PDMS Micropump

  • Jeong Ok Chan;Park Sin Wook;Yang Sang Sik
    • Journal of Mechanical Science and Technology
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    • 제19권2호
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    • pp.649-654
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    • 2005
  • This paper presents fabrication and drive test of a peristaltic PDMS micropump actuated by the thermopneumatic force. The micropump consists of the three peristaltic-type actuator chambers with microheaters on the glass substrate and a microchannel connecting the chambers and the inlet/outlet port. The micropump is fabricated by the spin-coating process, the two-step curing process, the JSR (negative PR) molding process, and etc. The diameter and the thickness of the actuator diaphragm are 2.5 mm and $30{\mu}m$, respectively. The meniscus motion in the capillary tube is observed with a video camera and the flow rate of the micro pump is calculated through the frame analysis of the recorded video data. The maximum flow rate of the micropump is about $0.36\;{\mu}L/sec$ at 2 Hz for the zero hydraulic pressure difference when the 3-phase input voltage is 20 V.

니켈 전주도금을 위한 PET의 엑시머 레이저 어블레이션 (The excimer laser ablation of PET for nickel electroforming)

  • 신동식;이제훈;서정;김도훈
    • 한국레이저가공학회지
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    • 제6권2호
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    • pp.35-41
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    • 2003
  • In this study, manufacturing of polymer master and mold insert for micro injection molding was investigated. Ablation by excimer laser radiation could be used successfully to make 3-D microstructure of PET. The mechanism for ablative decomposition of PET with KrF excimer laser(λ: 248nm, pulse duration: 5ns) was explained by photochemical process. And this process showed PET to be adopted in polymer master for nickel mold insert. Nickel electroforming by using laser ablated PET master was preferable for replication method. Finally, it was shown that excimer laser ablation can substitute for X-ray lithography of LIGA process in microstructuring.

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반도체 산업의 정밀리드프레임에 대한 프레스 및 금형 변형 예측 (Press and Die Deformation for a Precise Semiconductor Lead Frame)

  • 홍석무;윤여환;엄성욱;황지훈;이동욱
    • 소성∙가공
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    • 제23권4호
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    • pp.206-210
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    • 2014
  • The metal lead frame, a semiconductor component, has product tolerances in micro units as compared to products made with a larger size mold. Therefore, small deflections of the mold and of the press as well as the press molding process itself have a strong influence on accuracy of the product. Hence, it is necessary for the process design to consider the structural response of the mold and the press during deformation. In the current study, the mold deflection and pressure on the punch is examined using the finite element modeling (FEM) program ABAQUS. The results from the simulation were verified with the dynamic deformation measurement equipment using digital image correlation (DIC).