• 대한치과교정학회지
• /
• 제32권2호통권91호
• /
• pp.107-115
• /
• 2002

본 연구는 교정적 고정원을 얻기 위하여 micro-implant(Osas$^{(R)}$, Epoch medical)를 drill method와 drill-free method로 매식시, 조기 교정력에 대한 각각의 경우 micro-implant의 역학적 안정성 및 조직학적 생체 적합도의 차이를 알아보고자 시행하였다. 두 마리의 실험견(beagle dog)을 대상으로 상, 하악 협측과 구개부위에 좌우측을 구분하여 drill method 군과drill-free method 군으로 나누어 매식하였다. 매식 한 재료는 직경 1.6 mm의 micro-implant를 사용하였으며, drill method 군 16개, drill-free method 군 16개, 총32개의 micro-implant를 식립하였다. 교정력은 매식 후 1주 뒤에 Ni-Ti coil spring(Ni-Ti springs-extension$^{(R)}$, Ormco)으로 200 gm - 300 gm의 힘을 적용하였다. 동요도 검사는 희생 전에 Periotest$^{(R)}$(Siemens)로 측정하였다. 매식 12주 후에 관류고정 하였으며 시편은 레진 포매하여 Exakt system$^{(R)}$(Exakt)을 이용하여 비탈회 표본을 제작하였다. 표본은 H-E 염색한 뒤, 광학 현미경 상에서 검경하여 조직학적 소견을 분석하였고 조직계측학적 측정은 골접촉률과 골밀도로 분석하였다. 위와 같은 실험을 통하여 매식한 micro-implant의 탈락률과 동요도, 골접촉률 및 골밀도로 drill method 군과 drill-free method 군의 역학적 안정성 및 조직학적 생체 적합도를 비교, 분석한 결과 다음과 같은 결론을 얻었다. 1. micro-implant와 골의 계면은 기계적 접촉 뿐만 아니라 골유착도 있었다. 2. micro-implant의 탈락은 drill method 군이 더 높았다. 3. 동요도는 drill method 군이 전반적으로 더 컸다. 4. micro-implant와 골접촉 정도는 전반적으로 drill-free method 군에서 양호했다. 5. micro-implant 나사산 사이 내에 존재하는 골밀도는 전반적으로 drill-free method 군에서 더 높았다. 결론적으로, micro-implant는 매식시 drill-free method가 drill method보다 탈락률과 동요도 및 골접촉률과, 골밀도에서 더 우수한 결과를 보여 drilling 과정이 안정성과 골조직 치유 및 골유착에 영향을 미친다고 판단된다.

• 대한기계학회논문집A
• /
• 제30권6호
• /
• pp.713-721
• /
• 2006

Micro-drill wear deteriorates accuracy and productivity of the micro components. In order to improve productivity and qualify of micro components, it is required to investigate micro-drill wear exactly. In this study, a machine vision system is proposed to measure the wear of micro-drills using a precision servo stage. Calibration experiments are conducted to compensate for the machine vision system. In this paper, worn volume, area and length are defined as wear amounts. Micro-drill wear is reconstructed as the 3D topography and the quantized wear amount by using the shape from focus (SFF) method and wear parameters. Experiments have been conducted with HSS twist micro-drills and SM45C carbon steel workpieces. Validity of the proposed machine vision system is confirmed through experiments.

• 한국기계가공학회지
• /
• 제1권1호
• /
• pp.109-116
• /
• 2002

Resently, reduction of industrial products in size and weight has increased by the application of micro-drill for gadgets of high precision and gave rise to a great interest in a micro-drilling. Due to the lack of tool stiffness and the chip packing, micro-drilling requires not only the robust tool structure which has not affected by the vibration, but also the effective drilling methods designed to prevent tool fracture from cutting troubles. Firstly, this paper presents a new manufacturing process of micro-drill for improving the product rate and an optimum shape of micro-drill for lengthening the tool life, and secondly suggests between tool life and drilling torque acquired in the inprocess monitoring system.

• 대한기계학회:학술대회논문집
• /
• 대한기계학회 2007년도 춘계학술대회A
• /
• pp.1517-1521
• /
• 2007

On this study, technical aspects were reviewed to drill a series of micro holes (${\phi}$0.10) over 200 within a few micron tolerance in diameter and position on the stainless steel material. Dedicated tools & jigs were designed and manufactured and optimum cutting conditions were found. On this micro hole drilling process, guide drill and step feeding were applied to help chip discharge, prevent drill breakage and finally improve the accuracy of positioning and roundness. The processing results indicated that most holes are distributed within a few micron tolerance in diameter and position intervals.

• Journal of Mechanical Science and Technology
• /
• 제14권10호
• /
• pp.1021-1027
• /
• 2000

In this study, fatigue tests were performed to examine the effects of micro drill hole on fatigue limit of as cast and austempered ductile cast iron (ADI) using the rotary bending fatigue tester. As results, micro drill holes ($diameter{\leq}0.4mm$) did not influence the fatigue limit of ADI, compared to annealed ductile cast iron; the critical defect size of crack initiation, in ADI was larger than as cast. If the ${\sqrt{area}}$ of micro drill hole and graphite nodule in ADI are comparable, crack initiates at the graphite nodule. When the ruggedness developes through austempering treatment process, microstructure on crack initiation at micro drill hole is tougher than that of as cast ductile cast iron.

• 한국CDE학회논문집
• /
• 제20권3호
• /
• pp.291-297
• /
• 2015

A water jet cleaning robot system for micro drill bits is to refurbish micro drill bits used for the PCB manufacturing process. It can refurbish drill bits with the minimum diameter of ${\phi}0.15{\sim}0.075mm$ of which the total quantity have been discarded before. Micro drill bits with the minimum diameter of ${\phi}0.075mm$ can be cleaned by applying the water jet cleaning robot system out of the manual ultrasonic cleaning in the past for the cleaning equipment as the initial process in refurbishing. This study analyzed problems, while applying the apparatus mechanism for the workability such as the robot traces of Transfer Robot I and II, drill bit loading and unloading, and cleaning tasks in the water jet cleaning robot system in an effort to carry out simulations. In addition, the cleaning work process was optimized as the work process was verified in advance and the production quantity was analyzed through simulations.

• 한국정밀공학회지
• /
• 제22권3호
• /
• pp.15-20
• /
• 2005

This paper describes the PCB drilling using an ultra high-speed air bearing spindle system and micro drill. For this research, we have developed the ultra high-speed air bearing spindle of 125,000 rpm and made an experiment for the application possibility in the PCB drilling. In order to estimate the drilling performance, we have investigated the size and damage of drilled hole, and the wear of drill at 90,000rpm. Results are as follows; we have confirmed the possibility in the PCB drilling of air bearing spindle. In case of micro-drilling PCB at $0.1mm\sim0.3mm$, the increase in the number of drilling has resulted in a bigger size of holes and also a bigger size of damage. It has been found that the wear of micro drill tends to concentrate in the main cutting edge.

• 한국정밀공학회지
• /
• 제13권12호
• /
• pp.46-53
• /
• 1996

Micro drilling is one of the most important machining types and its necessity becomes more and more increasing in the whole field of industry. Micro drilling, however, has few the case of practical application, because it requests high techniques : manufacturing micro drill, treating chip, producting precise hole shape and progressing machining effeciency. Micro drilling has a technical problem: drill breakage from the lack of drill rigdity and the interuption of chip. It is, therefore, essential to select the proper cutting conditions and the step fed for the method solving the lack of rigidity and the interruption of chip. Especially, step feed is very efficient to avoid the breakage of drill, but bring about reducing of cutting efficiency. The study on step feed must be requested more than the present in the near future. The purpose of this paper is to investigate experimentally about cutting conditions which affect on tools and round errors and to estimate about the effect of step feed as well as optimal step feed size to solve the breakage of drill.

• 한국기계가공학회지
• /
• 제15권1호
• /
• pp.8-13
• /
• 2016

The micro drill bit automatic regrinding in-line system is a system that refurbishes drill bits used in a PCB manufacturing process. This system is able to refurbish drill bits with a minimum size of ø0.15-0.075mm that have previously been discarded. Beyond the conventional manual cleaning process using ultrasound, this system adopts a water jet cleaning system, making it capable of cleaning drill bits with a minimum size of ø0.15-0.075mm. This paper analyses various contact pressures applied to the surface of drill bits depending on the shooting pressure of the cleaning device and fluid velocity in order to optimize the nozzle location and to detect structural instability caused by the contact pressures.

• 한국공작기계학회:학술대회논문집
• /
• 한국공작기계학회 2001년도 춘계학술대회 논문집(한국공작기계학회)
• /
• pp.287-293
• /
• 2001

Resently, reduction of industrial products in size and weight has increased by the application of micro-drill for gadgets of high precision and gave rise to a great interest in a micro-drilling. Due to the lack of tool stiffness and the chip Packing, micro-drilling requires not only the robust tool structure which has not affected by the vibration, but also the effective drilling methods designed to prevent tool fracture from cutting troubles. Firstly, this paper presents a new manufacturing process of micro-drill for improving the Product rate and an optimum shape of micro-drill for lengthening the tool life, and secondly between tool life and drilling torque acquired in the inprocess monitoring system.