• 제목/요약/키워드: Micro strength

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열간가압소결에 의해 제조된 AlN-hBN 복합재료의 마이크로 엔드밀링 가공특성 평가 (Evaluation of Micro End-Milling Characteristics of AlN-hBN Composites Sintered by Hot-Pressing)

  • 백시영;조명우;서태일
    • 대한금속재료학회지
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    • 제46권6호
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    • pp.390-401
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    • 2008
  • The objective of this study is to evaluate various machining characteristics of AlN-hBN machinable ceramics in micro end-milling process for its further application. First, AlN based machinable ceramics with hBN contents in the range of 10 to 20vol% were prepared by hot-pressing. Material properties of the composites, such as relative density, Vickers hardness, flexural strength, Young's modulus and fracture toughness were measured and compared. Then, micro end-milling experiments were performed to fabricate micro channels using prepared system. During the process, cutting forces, vibrations and AE signals were measured and analyzed using applied sensor system. Machined micro channel shapes and surface roughness were measured using 3D non-contact type surface profiler. From the experimental results, it can be observed that the cutting forces, vibrations and AE signal amplitudes decreased with increasing hBN contents. Also, measured surface roughness and profiles were improved with increasing hBN contents. As a result of this study, optimum machining conditions can be determined to fabricate desired products with AlN-hBN machinable ceramics based on the experimental results of this research.

돼지 하악골의 micro-CT영상에서 추출한 3차원 골미세구조와 골강도 사이의 상관관계 (Relationship between trabecular strength and three-dimensional architecture in the pig mandible using microcomputed tomography)

  • 허경회;박무순;이원진;허민석;이삼선;최순철
    • Imaging Science in Dentistry
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    • 제35권3호
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    • pp.167-173
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    • 2005
  • Purpose : To investigate the relationship between three-dimensional (3D) bone imaging parameters and trabecular strength in the mandible. Materials and Methods : Bone specimens were obtained from the mandibles of five male pigs weighing around 110 kg each. Of those, 43 samples were selected for 3D analysis and measured by micro-computed tomography. The five morphometric parameters were trabecular thickness (Tb.Th), bone specific surface (BS/BV), percent bone volume (BV/TV), structure model index (SMI) and degree of anisotropy (DA). Through destructive mechanical testing, strength parameters were obtained. Results : BV/TV, SMI, BS/BV, and Tb.Th showed significant correlations with strength parameters. DA did not show any correlation with the other parameters. In multiple linear regression analysis, BV/TV alone explained $43\%$ of the variance in Young's modulus. By stepwise inclusion of SMI, the variance in the Young's modulus was better explained up to $52\%$. Conclusions : Predicting trabecular strength in the mandible through architectural analysis would be possible. Further study is needed to establish the tendency and variety of trabecular architecture and strength according to the locations within the mandible.

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파라핀/알루미늄 연료의 알루미늄 입자크기 및 함유비 변화에 따른 인장 및 압축강도 특성 연구 (Tensile and Compressive Strength Characteristics of Aluminized Paraffin Wax Fuel for Various Particle Size and Contents)

  • 류성훈;한승주;김진곤;문희장;김준형;고승원
    • 한국추진공학회지
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    • 제20권5호
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    • pp.70-76
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    • 2016
  • 본 연구에서는 하이브리드 가스 발생기용 파라핀/알루미늄 왁스 연료의 기계적 특성 파악을 위한 인장 및 압축강도 실험을 수행하였다. 혼합된 알루미늄 입자의 크기와 첨가량에 따른 기계적 특성을 파악하기 위해 10 wt%, 20 wt%, 30 wt%의 나노 입자 첨가 시편과 5 wt%, 10 wt%, 15 wt%의 마이크로 입자 첨가 시편을 사용하였다. 평균입도 100 nm 및 $8{\mu}m$ 크기의 알루미늄 입자와 Sasol사의 미정질 파라핀 왁스(Sasol 0907)를 이용하였고, 인장시험과 압축 시험에 사용된 시편은 각각 ASTM-D638, ASTM D575-91 규격에 따라 제작하였다. 나노 입자의 첨가는 시편의 인장 및 압축강도를 크게 향상시키나 마이크로 입자의 첨가는 상대적으로 인장 및 압축강도의 증가에 미치는 영향이 미미한 것으로 파악되었다.

國산構造용 鋼板 의 水中熔接性 과 熔接强度 特性 (Weldability and Weld Strength of Underwater Welds of Domestic Structural Steel Plates)

  • 오세규;남기우
    • 대한기계학회논문집
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    • 제7권3호
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    • pp.263-269
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    • 1983
  • Underwater welding by a gravity arc welding process was investigated by using six types of coated electrodes and SM41A steel plates of 10 mm thickness as base metal and it was ascertained that this process may be put to practical use. Main results obtained are summarized as follows: 1. Angle of electrode affects no influence on bead appearance and the proper range of welding current and diameter of electrode for the high titanium oxide type is relatively wider than that for the ilmenite type. And the lime titania type, high titanium oxide type and ilmenite type of domestic coated arc welding electrodes of .phi.4 mm could attain the soundest underwater welded joints which contain no welding imperfection. 2. According to macro-structure, micro-structure and hardness distribution inspectionson underwater welded joint, the area between the HAZ and the surface of the weld in neighbourhood of the bond has the maximum hardness value. The structure of these parts is martensite and bainite. Other parts contain mocro-ferrite, micro-pearlite structure, which contain soundness of welded joint free from weld imperfection. 3. On consideration of both tensile strength of more than 100% joint efficiency and sufficient impact value, the welding condition which can get optimal welding strength is heat input of 1,400-1,500 J/mm, current of 200-215 ampere (voltage of 32-33 volts) in the case of lime titania type electrode. 4. Underwater welding strength (tensile strength, impact strength) depends on heat input (or current) quantitatively and they have the relationship of parabolic function. Each experimental equation has a high reliability and its percent of mean error is 4.14%. 5. It is suggested that the optimal design of weld strength by welding condition (current, heat input) could be utilized for a quality control of underwater welding.

동적하중 하에서 석회암의 변형 및 파괴거동에 관한 실험적 연구 (Experimental Study on Deformation and Failure Behavior of Limestones under Dynamic Loadings)

  • 강명수;강형민;김승곤;천대성;;조상호
    • 터널과지하공간
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    • 제22권5호
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    • pp.339-345
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    • 2012
  • 동적하중 하에서 암석의 변형거동 및 파괴강도는 발파, 지진 또는 암반돌출의 지진동에 의한 지하구조물의 안정해석에 중요하다. 본 연구에서는 스플릿 홉킨슨 압력봉(SHPB) 충격실험시스템을 석회암시료의 일축압축시험과 압열인장시험에 적용하여 고변형률과 동적강도 평가를 수행하였다. 충격봉의 발사속도를 제어하여 파괴강도 이하 동적응력 상태에서의 석회암시료의 동적응력-변형거동을 분석하였다. 시료 내 파괴여부 및 파괴양상을 파악하기 위하여 Micro-focus X-ray 단층촬영을 수행하였다. 동적 압축강도 실험결과, 석회암시료의 동적압축강도는 변형율속도 의존성을 보였으며, 동적 압축파괴강도는 140 MPa 이상으로 평가되었다. 동적 압열 인장 실험결과, 석회암시료의 동적 압열인장강도는 21 MPa 이상으로 정적 압열인장강도보다 3배 이상 높은 것으로 평가되었다.

다층 지르코니아 블록 종류와 소결방법에 따른 지르코니아 코핑의 파절강도와 색조 비교 (Comparison of fracture strength and color of zirconia copings according to multi-layer zirconia blocks and sintering method)

  • 강재민;김원영;정인성
    • 대한치과기공학회지
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    • 제41권3호
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    • pp.195-201
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    • 2019
  • Purpose: This study was investigated the effect of multilayer zirconia block type and sintering method on fracture strength, micro structure and color of zirconia copings. Methods: Three kinds of multi-layered zirconia blocks were used to identify the effects of the kinds of multi-layered zirconia blocks and sintering methods on fracture strength and color reproducibility of zirconia copings. 60 Zirconia copings were fabricated and fracture strength, micro structure and color reproducibility were compared and evaluated. Results: In all the blocks, the CS group, which refers to the general sintering method had higher fracture strength of zirconia copings than the MS group that refers to the microwave sintering method(MCS/MMS; 2,107.5N/1,930.4N, DCS/DMS; 917.0N/879.1N, UCS/UMS; 2,256.9/2,050.7N). In relation to CIE $L^*$, $a^*$, $b^*$ values of zirconia copings depending on the kinds of multi-layered zirconia blocks and sintering methods, the MS group using the microwave sintering method had lower brightness and chroma than the CS group using the general sintering method. Conclusion: In all the blocks, the CS group(general sintering) had higher fracture strength of zirconia copings than the MS group(microwave sintering). In relation to CIE $L^*$, $a^*$, $b^*$ values of zirconia copings depending on the kinds of multilayered zirconia blocks and sintering methods, the MS group using the microwave sintering method had lower brightness and chroma than the CS group using the general sintering method.

다이아몬드 마이크로블레이드의 내구성과 절삭성능에 미치는 흑연과 MoS2의 첨가효과 (The Effect of Graphite and MoS2 on Endurance and Cutting Performance of Diamond Micro Blades)

  • 문종철;김송희
    • 한국표면공학회지
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    • 제41권6호
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    • pp.335-340
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    • 2008
  • Cutting performance and wear behavior were studied with the diamond micro-blade of Cu/Sn bond materials containing various amount of lubricant materials such as graphite and $MoS_2$. Measurement of instantaneous electric power consumption for cutting glass workpiece at the constant velocity was conducted and proposed as a method to assess cutting efficiency. The energy consumption of micro-blade for glass cutting decreased with the content of graphite and $MoS_2$ while wear amount of blade in volume increased with the amount of lubricant addition during the dicing test. It is because that hardness, flexural strength, and fracture toughness ($K_{IC}$) reduced with the amount of lubricant addition. Blades with $MoS_2$ additive showed higher mechanical properties than those with graphite additives when the same amount of the lubricant additive in wt.% was added. Due to the lower density of graphite than $MoS_2$, higher volume fraction of graphite could result in stronger effect on lowering electric power consumption by reducing the friction between blade and work piece however increasing wear rate due to the reduction in strength and fracture toughness. Adhesive wearing mode of micro blade could be remarkably improved by the addition of graphite as well as $MoS_2$.

자동차 전장모듈용 Sn-Cu-Cr(Ca) 중온 솔더의 접합특성 연구 (Joint Property of Sn-Cu-Cr(Ca) Middle Temperature Solder for Automotive Electronic Module)

  • 방정환;유동열;고용호;김정한;이창우
    • Journal of Welding and Joining
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    • 제31권5호
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    • pp.54-58
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    • 2013
  • Joint properties of vehicle ECU (Electric Control Unit) module which was manufactured by using Sn-Cu-Cr-Ca alloy were investigated. A new solder which has a middle melting temperature about $231^{\circ}C$ was fabricated as the type of 300um solder ball and paste type. The prototype modules were made by reflow process and measured spreadability, wettability shear strength and estimated interface reaction. The spreadability of the alloy was about 84% from the measurement of contact angle of the solder ball and the wetting force was measured 2mN. The average shear strength of the module which was manufactured by using the solder paste, was 1.9 $kg/mm^2$. Also, the thickness of IMC(intermetallic compound) was evaluated with various aging temperature and time in order to understand Cr effect on Sn-0.7Cu solder. $Cu_6Sn_5$ IMC was formed between Cu pad and the solder alloy and the average thickness of the $Cu_6Sn_5$ IMC was measured about 4um and it was about 50% of thickness of $Cu_6Sn_5$ IMC in Sn-0.7Cu. It is expected to have a positive effect on reliability of the solder joint.

MSP시험의 미세강도에 의한 FSW 최적용접설계 (Optimal Welding Design for FSW Based on Micro Strength by MSP Test)

  • 양성모;강희용;정병호;유효선;손인덕;최승준
    • 한국자동차공학회논문집
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    • 제24권4호
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    • pp.425-431
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    • 2016
  • The usage of Friction Stir Welding(FSW) technology has been increasing in order to reduce the weight in automobile industries. Previous studies that investigated on the FSW have focused on the aluminum alloy. In this study, Al6061-T6 alloy plates having 5 mm of thickness were welded under nine different conditions from three tool rotation speeds: 900, 1000 and 1100 rpm, and three feed rates: 270, 300 and 330 mm/min. Specimen size of Micro Shear Punch(MSP) test was $10{\times}10{\times}0.5mm$. The mechanical properties were evaluated by MSP test and Analysis of Variance (ANOVA). The specimens were classified by advancing side(AS), retreating side(RS), and center(C) of width of tool shoulder. The optimal welding condition of FSW based on micro strengh was obtained when the tool rotation speed was 1100 rpm and the feed rate was 300 mm/min. The maximum load measured AS, RS, and C in the weldment was measured 554.7 N, 642.9 N, and 579.2 N, respectively.

마이크로 섬유보강 모르타르의 휨 인성과 균열 특성의 상관관계 (Correlation Between Flexural Toughness and Cracking Characteristics of Micro-fiber Reinforced Mortar According to Fiber Contents)

  • 신경준;장규현;김의성
    • 대한토목학회논문집
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    • 제28권2A호
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    • pp.249-257
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    • 2008
  • 인장에 취약한 단점을 가지고 있는 시멘트계 복합재료인 모르타르와 콘크리트의 인장성능을 보강하기 위한 다양한 방법이 사용되고 있으며, 주요한 한가지 방법으로 인장에 강한 섬유를 혼입하는 섬유보강 콘크리트가 꾸준히 연구사용되어 왔다. 최근에는 재료의 균질성(homogeneous)을 높이고 보강재로 사용되는 섬유의 성능을 최대한 이끌어내기 위하여 굵은 골재를 제거하고 마이크로 섬유를 사용하는 마이크로 섬유보강 모르타르에 대한 연구가 활발히 진행되고 있다. 마이크로 섬유보강 모르타르는 배합조건에 따라서 다중균열이 발생하기 때문에 성능평가의 지표로써 휨인성 만을 사용하기에는 부족함이 있다. 따라서, 본 연구에서는 마이크로 섬유보강 모르타르의 휨인성과 균열 특성을 고찰하여, 균열특성을 나타낼 수 있는 측정치에 대한 연구를 수행하였다. 실험에는 PVA섬유와 강섬유가 사용되었으며, 휨실험을 통하여 섬유의 종류 및 혼입량에 따른 휨인성과 균열관련 측정치의 상관관계를 규명하였다. 그 결과 마이크로 섬유보강 모르타르의 특성을 대표할 수 있는 측정치로는 휨인성과 섬유혼입량, 그리고 균열개수 등이 적절한 것으로 나타났다.