• Journal of Welding and Joining
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• v.29 no.1
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• pp.115-122
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• 2011

This study is to propose an in-process monitoring system for micro resistance spot welding processes using minute accelerometer. A minute accelerometer is mounted on the upper moving electrode tip holder. With its high sensitivity and frequency response characteristics, accelerometer output signal has been successfully recorded and integrated twice to reflect electrode expansion during micro spot welding processes. The analysis of electrode expansion pattern was attempted to find its correlation with spot weld quality. Major previous findings1-6) regarding spot weld quality assessment with the electrode expansion signal in large scale resistance spot welding processes were proved to be true in this in-process monitoring system.

• Proceedings of the KIEE Conference
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• 2000.07c
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• pp.2263-2265
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• 2000

본 연구에서는 광 픽업의 소형, 경량 제작을 위해 MEMS 기술을 이용하여 planar micro optics 방법으로 광 픽업을 구성하는 micro lens, actuator, beamsplitter 등을 설계, 제작하고 집적화한 픽업헤드를 구성하여 그 특성을 분석하였다. 특성분석 결과 disk에 focusing 되는 beam의 형상은 circle type의 비교적 양호한 결과를 얻을 수 있었고 beam spot size는 약 22$\mu m$로 실제 system에서 요구되는 0.9$\mu m$이내의 beam spot size에 비해 약 25배 가량 큰 beam spot size를 얻을 수 있었다.

• Tribology and Lubricants
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• v.19 no.5
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• pp.268-273
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• 2003

This paper presents hot spot behaviors on the rubbing surface of disk-pad type brake by using coupled thermal-mechanical analysis technique. The height of micro-asperity on the rubbing surface is usually 2∼3 ${\mu}$m in practical disk brakes. Non-uniform micro-contacts between the disk and the rigid friction pads lead to high local temperature distributions, which may cause the material degradation, and develop hot spots, thermal cracks, and brake system failure at the end for a braking period. The friction temperatures on the rubbing surface of disk brakes in which are strongly related to the hot spot and thermal related wears are rapidly concentrated on the micro-contact asperities during braking. The computed FEM results show that the contact stress, friction induced temperature and thermal strain are highly concentrated on the rubbing micro-contact asperities even though the braking speed and force are small during the braking period. This hot spot may directly produce the slippage and various thermal wears on the brake-rubbing surface.

• New & Renewable Energy
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• v.6 no.1
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• pp.38-45
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• 2010

Abstract Under the physical stress on photovoltaic (PV) module, it will be warped according to elongation of the front glass and then micro-crack will be occurred in the thermally sealed solar cell. This micro-crack leads to drop of short circuit current of the PV module. This is because of increase of resistance component by micro-crack. Micro-crack at specific solar cell in the module lessens the durability of PV module with reduced output, hot-spot caused by solar cell output mismatch and increased resistance component. This study shows the relation between electrical characteristics and micro- cracks due to mechanical stress on PV module.

• Korean Journal of Optics and Photonics
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• v.5 no.2
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• pp.204-211
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• 1994

Micro array lens systems are designed for a faximile or copy machine. The array type is hexagonal. Diameter of a lens is 0.16 mm and the distance of the center of the nearest neighbor is 0.192 mm. The magnitude of the lens system is 1:1. Working distane is 10.55 mm and the spot size is less than 0.04 mm radius on axis and 0.20 mm off-axis in case of single layer system. Working distance is 7.90 mm and the spot size is less than 0.07 mm radius on axis and 0.09 mm radius off axis in case of double layer system. Performance of single layer micro array lens system and double layer micro array lens system are compared with the characteristics of the ray fans.y fans.

• Transactions of the Korean Society of Mechanical Engineers
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• v.8 no.3
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• pp.224-231
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• 1984

Having found by means of a tension-shear test an optimal spot welding condition under which the maximum weld strength is to be brought forth, this study made an examination of behavior of fracture concerned with behavior of stress distribution, observed around the nugget periphery of the specimens prepared under the optimal conditions, with one point spot welded mild steel sheets. The resultant findings are as follows: (1)There remarkably exists an optimal spot welding condition to indicate the maximum weld strength, and fracture of the specimens spot welded under that condition occurs outside the nugget boundary. (2)An experiment on the basis of a photoelastic model reveals that the maximum stress is distributed along the center line of the steel plate width but occurs on the region corresponding to heat affected zone of spot welds. (3)Heat affected zone of spot welds consists of coarse grains with considerably low micro Vickers hardness value and of fine grains of high micro Vickers hardness value, and in this unbalanced structure weak region are represented in coarse grain region, where fracture is initiated and continues its propagation.

• Proceedings of the KWS Conference
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• 2003.11a
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• pp.147-149
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• 2003

Many factors, such as welding current, welding time, force, electrode shape, the output stability of a welding machine, are closely related with micro spot series welding. Of those factors, the output stability evaluation of the welding machine would be checked first. in this study, we applied 6$\sigma$ to evaluation for the output stability of the welding machine. We estimated output stability and control stability of the welding machine by using Cp(process capability), Ppk and 4-block diagram. Therefore the problem as solved in micro spot series welding process and the problem of output control in welding machine by 6$\sigma$ tool.

• Journal of Welding and Joining
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• v.19 no.6
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• pp.622-629
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• 2001

The aim of this experiment is to establish the method that obtains symmetrically two nuggets in microresistance series spot welding. The sheets of austenite stainless steel STS304 applied to various electronic parts were experimented by the inverter welding power source of polarity controllable type and by the twin head for left and right electrode force to be controlled separately. The experimental results were obtained as follows : 1) When series spot welding was carried out by DC 1 pulse as welding current with same electrode force at left and right, the asymmetry of nuggets was resulted from the larger nugget of the (-) pole because of the Peltier effect. The dynamic resistance of weld spot at left and right was appeared differently according to the growth of nuggets. 2) When AC 1 cycle by welding power source of polarity controllable type was applied, the nuggets were almost symmetrically formed. 3) In a twin head, if the electrode force of (-) pole was larger than that of (+) pole, the diameters of two nuggets became to same. It was confirmed that the dynamic resistance of (-) pole was decreased to the same level as it of (+) pole. 4) Although the forces of left and right electrode were same, and only DC 1 pulse was applied, symmetric nuggets were obtained if the conductivity of (+) pole was lower than it of (-) pole.

• Journal of the Semiconductor & Display Technology
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• v.9 no.1
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• pp.17-21
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• 2010

Currently miniaturized electron-optical columns find their way into electron beam lithography systems. For better lithography process, it is required to make smaller spot size and longer working distance. But, the micro-columns of the multi-beam lithography system suffer from chromatic and spherical aberration, even when the electron beam is exactly on the symmetric axis of the micro-column. The off-axis error of the electron emitting source is expected to become worse with increasing off-axis distance of the focusing spot. Especially the electron beams far from the system optical axis have a non-negligible asymmetric intensity distribution in the micro-column. In this paper, the effect of the off-axis e-beam source is analyzed. To analyze this effect is to introduce a micro-column model of which the e-beam emitting source is aligned with the center of the electron beam by shifting them perpendicular to the system optical axis. The presented solution can be used to analysis the performance of the multi-electron-beam system. The performance parameters, such as the working distances and the focusing position are obtained by the computational simulations as a function of the off-axis distance of the emitting source.

• Asian Journal of Atmospheric Environment
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• v.10 no.2
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• pp.114-123
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• 2016

A change in chemical compositions of Asian dust (AD) particles can dramatically alter their optical properties, cloud-forming properties, and health effects. The present study was undertaken to evaluate this aging of AD particles by means of two complementary methods (i.e., the traditional spot test and the most advanced micro-PIXE analytical technique) for single particle analysis. Size-classified particles were sampled at the rural peninsula of Korea (Byunsan, 35.37N; 126.27E) during AD event and non-AD period in 2004. Sulfate was principally enriched on the particles in the size range of $7.65-10.85{\mu}m$ collected during AD event. The average number fraction of coarse particles ($>2.05{\mu}m$) containing chloride was 16.2% during AD event. Relatively low particles containing nitrate compared to those containing sulfate and chloride were found in AD event. Micro-PIXE elemental maps indicated that a large number of AD particles were internally mixed with man-made zinc. The highest peaks of EC and OC concentrations were appeared at $0.01-0.43{\mu}m$ particle aerodynamic diameter. High EC concentration in $PM_1$ was might be caused by the Saemangeum Seawall Project that was being conducted during our field measurement.