• Title/Summary/Keyword: Micro part

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A Study of Surface Improvement for Automotive Part by Injection Mold of Electronic Heating (전류가열 사출금형에 의한 자동차 부품의 표면개선에 관한 연구)

  • Choi, Dong-Hyuk;Hwang, Hyun-Tae;Son, Dong-Il;Kim, Daeil
    • Journal of the Korean institute of surface engineering
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    • v.51 no.1
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    • pp.40-46
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    • 2018
  • The light-weight of the research and development materials is actively carried out by overseas automobile companies and technology development continues in Korea. For the sake of fuel efficiency, the development of lightweight technology by improving the manufacturing method has been very effective. Recently, to maximize the effects of light weight, automotive interior parts have been applied by the micro-cellular injection molding using supercritical fluids and we call the Mucell manufacturing. This technique causes a problem in the quality of the surface of the products, because the shooting cells are revealed as the surface layer of the products by forming micro cells at the center of the products during injection molding. To overcome these phenomenon, we increased the temperature of injection molding using joule heating until critical value. In this study, we have predicted the problem of Mucell injection molding through the finite element analysis as changed the temperature by joule heating. From the result of finite element analysis, we have determined the optimized process and made the injection mold included electric current heating system with Mucell manufacturing analyzed the surface characteristics of the injection product according to changing mold temperature.

The Effect of Hygrothermal Aging on the Properties of Epoxy Resin

  • Wang, Youyuan;Liu, Yu;Xiao, Kun;Wang, Can;Zhang, Zhanxi
    • Journal of Electrical Engineering and Technology
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    • v.13 no.2
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    • pp.892-901
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    • 2018
  • Because of excellent electrical properties, epoxy resin is widely used in packaging and casting power equipment. Moisture and temperature in the environment are inclined to seriously affect the insulation tolerance of epoxy resin. This work focuses on the aging characteristics of epoxy resin in hygrothermal environment. Scanning electron microscopy images show that there are micro-crack, micro-slit and holes inside aged samples. The moisture absorption process undergoes three equilibrium stages and it does not follow the Fick's second law. Observing the change of hydrogen bonds in the infrared spectra of the dried samples, it is found that chemically moisture absorption immerges when the physical moisture absorption entered the third equilibrium stage. By Debye equation to fit the imaginary part of the dielectric constant, it is concluded that the uniformity of water molecule has a great influence on the electrical conductivity loss. Furthermore, the polarization loss can be more easily affected by water molecules than small free molecules. After the aged samples being dried, their real and imaginary part of the dielectric constant descend, but their original electrical properties cannot completely restored. After chemical moisture absorption appears inside the material, the residual space charges increase significantly and the charge dissipation rate slow down obviously.

Effect of brittleness on the micromechanical damage and failure pattern of rock specimens

  • Imani, Mehrdad;Nejati, Hamid Reza;Goshtasbi, Kamran;Nazerigivi, Amin
    • Smart Structures and Systems
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    • v.29 no.4
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    • pp.535-547
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    • 2022
  • Failure patterns of rock specimens represent valuable information about the mechanical properties and crack evolution mechanism of rock. Several kinds of research have been conducted regarding the failure mechanism of brittle material, however; the influence of brittleness on the failure mechanism of rock specimens has not been precisely considered. In the present study, experimental and numerical examinations have been made to evaluate the physical and mechanical phenomena associated with rock failure mechanisms through the uniaxial compression test. In the experimental part, Unconfined Compressive Strength (UCS) tests equipped with Acoustic Emission (AE) have been conducted on rock samples with three different brittleness. Then, the numerical models have been calibrated based on experimental test results for further investigation and comparing the micro-cracking process in experimental and numerical models. It can be perceived that the failure mode of specimens with high brittleness is tensile axial splitting, based on the experimental evidence of rock specimens with different brittleness. Also, the crack growth mechanism of the rock specimens with various brittleness using discrete element modeling in the numerical part suggested that the specimens with more brittleness contain more tensile fracture during the loading sequences.

Remote-controlled micro locking mechanism for plate-type nuclear fuel used in upflow research reactors

  • Jin Haeng Lee;Yeong-Garp Cho;Hyokwang Lee;Chang-Gyu Park;Jong-Myeong Oh;Yeon-Sik Yoo;Min-Gu Won;Hyung Huh
    • Nuclear Engineering and Technology
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    • v.55 no.12
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    • pp.4477-4490
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    • 2023
  • Fuel locking mechanisms (FLMs) are essential in upward-flow research reactors to prevent accidental fuel separation from the core during reactor operation. This study presents a novel design concept for a remotely controlled plate-type nuclear fuel locking mechanism. By employing electromagnetic field analysis, we optimized the design of the electromagnet for fuel unlocking, allowing the FLM to adapt to various research reactor core designs, minimizing installation space, and reducing maintenance efforts. Computational flow analysis quantified the drag acting on the fuel assembly caused by coolant upflow. Subsequently, we performed finite element analysis and evaluated the structural integrity of the FLM based on the ASME boiler and pressure vessel (B&PV) code, considering design loads such as dead weight and flow drag. Our findings confirm that the new FLM design provides sufficient margins to withstand the specified loads. We fabricated a prototype comprising the driving part, a simplified moving part, and a dummy fuel assembly. Through basic operational tests on the assembled components, we verified that the manufactured products meet the performance requirements. This remote-controlled micro locking mechanism holds promise in enhancing the safety and efficiency of plate-type nuclear fuel operation in upflow research reactors.

Indirect calculation for volume of packed red cell(VPRC) by means of erythrocyte sedimentation rate (ESR) of blood diluted with isotonic dextrose solution in cattle (소에 있어서 등장 dextrose액으로 희석한 혈액의 적혈구 침강율(ESR) 측정에 의한 적혈구 침층용적(VPRC)치의 간접계산법)

  • Lee, Bang-whan;Bahk, Young-woo;Min, Byeong-man
    • Korean Journal of Veterinary Research
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    • v.30 no.1
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    • pp.107-112
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    • 1990
  • The purpose of this study is to derive indirect values of volume of packed red cell(VPRC), without centrifugation, from erythrocyte sedimentation rate(ESR) of blood diluted with isotonic dextrose solution in cattle. Each of ten blood samples taken from apprently healthy Korean cows and Holstein cows was used to produce eight different mixture of autologous plasma and blood corpuscles such that their values of VPRC lay between 15 to 50ml/100ml, and then each of the blood mixture was again diluted with 5% dextrose solution. The measurements of ESR using 45 degree-angled capillary hematocrit tube, 1.1~1.2mm bore, ($45^{\circ}$-micro-ESR) were practised for the diluted blood of various levels of VPRC under the ambient temperature of $10^{\circ}$, $20^{\circ}$ and $30^{\circ}C$. Reliable values of VPRC on the basis of the correlating linear regressive equation to the ESR could be derived from the values of $45^{\circ}$-micro-ESR/hr in the mixture of one part of whole blood and one part of 5% dextrose solution(1:1). For an aid of practical use, authors suggested a list of the $45^{\circ}$-micro-ESR/hr values of the diluted blood equivalent to VPRC of whole blood.

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Nondestructive Characterization of Degradation of EPDM Rubber for Automotive Radiator Hoses (자동차 냉각기 호스용 EPDM고무의 노화에 대한 비파괴 특성평가)

  • Kwak, Seung-Bum;Choi, Nak-Sam;Choi, Youn-Joung;Shin, Sei-Moon
    • Journal of the Korean Society for Nondestructive Testing
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    • v.25 no.5
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    • pp.368-376
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    • 2005
  • Coolant rubber hoses for automobile radiators can be degraded and thus failed due to the influence of contacting stresses of air and coolant liquid under thermal and mechanical loadings. In this study, for EPDM(ethylene-propylene diene monomer) rubber conventionally used as a radiator hose material the aging behaviors of the skin part due to thermo-oxidative and electro-chemical stresses were nondestructively evaluated. Through the thermo-oxidative aging test, it was shown that the surface hardness IRHD(International Rubber Hardness Degrees) of the rubber increased with a considerable reduction of failure strain. On account of the penetration of coolant liquid into the skin part the weight of rubber specimens degraded by electro-chemical degradation(ECD) test increased, whereas their. failure strain and IRHD hardness decreased largely. The penetration of coolant liquid seemed to induce some changes in inner structure and micro hardness distribution of the rubbers. Consequently, EPDM rubbers degraded by thermo-oxidative aging and ECD could be characterized nondestructively by micro-hardness and chemical structure analysis methods.

Fiber Orientation and Warpage of Film Insert Molded Parts with Glass Fiber Reinforced Substrate (유리섬유가 강화된 필름 삽입 사출품의 섬유배향 및 휨)

  • Kim, Seong-Yun;Kim, Hyung-Min;Lee, Doo-Jin;Youn, Jae-Ryoun;Lee, Sung-Hee
    • Composites Research
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    • v.25 no.4
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    • pp.117-125
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    • 2012
  • Warpage of the film insert molded (FIM) part is caused by an asymmetric residual stress distribution. Asymmetric residual stress and temperature distribution is generated by the retarded heat transfer in the perpendicular direction to the attached film surface. Since warpage was not prevented by controlling injection molding conditions, glass fiber (GF) filled composites were employed as substrates for film insert molding to minimize the warpage. Distribution of short GFs was evaluated by using micro-CT equipment. Proper models for micro mechanics, anisotropic thermal expansion coefficients, and closure approximation should be selected in order to calculate fiber orientation tensor and warpage of the FIM part with the composite substrate. After six kinds of micro mechanics models, three models of the thermal expansion coefficient and five models of the closure approximation had been considered, the Mori-Tanaka model, the Rosen and Hashin model, and the third orthotropic closure approximation were selected in this study. The numerically predicted results on fiber orientation tensor and warpage were in good agreement with experimental results and effects of GF reinforcement on warpage of the FIM composite specimen were identified by the numerical results.

An Analysis of Micro-landform and Its Grain Size of Tidal Flat in Gomso-Bay using Satellite Remote Sensing (위성원격탐사를 이용한 곰소만 간석지의 미지형과 퇴적물 입도특성 분석)

  • Jo, Wha-Rhong;Jo, Myung-Hee
    • Journal of the Korean Association of Geographic Information Studies
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    • v.3 no.1
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    • pp.44-56
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    • 2000
  • Through the ISODATA method of unsupervised classification, the micro-landform of Gomso-Bay tidal flat was classified into mud, mixed, and sand flats by using Landsat TM image. Each tidal flat shows on apparent differences in its topographical characteristics and grain size compositions. Mud flat is occupied the innermost part of the tidal flat. Sand flat is distributed adjacent to the entrance of the bay, while the mixed one is located in the central part of the bay. Mud flat deposits have fine grain size, more than 4 in average mean phi, bad sorting, more than 1 phi in standard devation, and positive skewness. Mixed and sand flat deposits have coarse grain size, less than 4 average mean phi, good sorting, less than 1 phi in standard daviation, and negative skewness. Topographically, the mud flat consists of flat surfaces and dissected channels. The average depth of dissected channels is about 2 meters. Meanwhile, sand flat has a very flat landform with well-developed ripple marks of less than 10 centimeters in average relief. And the mixed one shows the intermediate topographical characteristics of those of mud and sand flats.

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Influence of Discontinuous Layer on Plankton Community Structure and Distribution in Masan Bay, Korea (마산만에서 관찰된 불연속층과 플랑크톤 군집구조와의 관계)

  • HAN Myung-Soo;KIM Se-Wha;KIM Young-Ok
    • Korean Journal of Fisheries and Aquatic Sciences
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    • v.24 no.6
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    • pp.459-471
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    • 1991
  • The community structure and micro-scale distribution of plankton in relation to hydrography were investigated in Masan Bay, Korea in October 1989. Warmer and less saline waters with stratification was located in the inner part of the Pudo Strait, and chlorophyll-a and nutrients were higher. Both phytoplankton biomass and nutrients was changed dramatically around the Strait. Offshore/oceanic species in phytoplankton i.e., Chaetoceres decipiens, Rhizosolenia stolterforthii, Rhizosolenia styliformis and Ceratium trichoceros and zooplankton i.e., Sagitta enflata, Oncaea uenusta and Oikopluera longicaudata occurred mainly in well mixed waters of the outer part. This suggests that discontinuous layer seems to play an important role as an approximate border for the plankton population. This layer was located between Station 3 and Station 4 near the Pudo Strait, since the layer consisted of a series of micro-scale discontinuties of salinity and dissolved inorganic nutrients gradient. Phytoplankton patchs of more than 801e1 were found only in the inner part of the bay. Depletion of silicate caused by a rapid assimilation of phytoplankton in the inner part of the bay seemed to be responsible for the decline of blooms.

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Design and Implementation of a Temporary Priority Swapping Protocol for Solving Priority Inversion Problems in MicroC/OS-II Real-time Operating System (MicroC/OS-II 실시간 운영체제에서의 우선순위 역전현상 해결을 위한 일시적 우선순위 교환 프로토콜 설계 및 구현)

  • Jeon, Young-Sik;Kim, Byung-Kon;Heu, Shin
    • The KIPS Transactions:PartA
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    • v.16A no.6
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    • pp.463-472
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    • 2009
  • Real-time operating systems must have satisfying various conditions such as effective scheduling policies, minimized interrupt delay, resolved priority inversion problems, and its applications to be completed within desired deadline. The real-time operating systems, therefore, should be designed and developed to be optimal for these requirements. MicroC/OS-II, a kind of Real-time operating systems, uses the basic priority inheritance with a mutex to solve priority inversion problems. For the implementation of mutex, the kernel in an operating system should provide supports for numerous tasks with same priority. However, MicroC/OS-II does not provide this support for the numerous tasks of same priority. To solve this problem, MicroC/OS-II cannot but using priority reservation, which leads to the waste of unnecessary resources. In this study, we have dealt with new design a protocol, so called TPSP(Temporary Priority Swap Protocol), by an effective solution for above-mentioned problem, eventually enabling embedded systems with constrained resources environments to run applications.