• 제목/요약/키워드: Micro deep hole

검색결과 18건 처리시간 0.025초

마이크로 Deep hole 가공 특성에 관한 연구 (A Study on the characteristic of micro deep hole drilling)

  • 김동우;조명우;이응숙;강재훈;민승기
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2001년도 춘계학술대회 논문집
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    • pp.1064-1067
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    • 2001
  • Micro drilling is used in the production of fuel injection nozzle, watch, camera, air bearing and pinted circuit boards(PCB) are demanded for high precision. Recently industries of precision production require more small hole, high aspect ratio and high speed working for micro deep hole drilling. But the undesirable characteristics of micro drilling is the small signal to noise ratios, wandering motion of drill, high aspect ratio and the increase of cutting force as cutting depth increase. So in this paper to obtain the optimization of cutting condition a study on the characteristics of micro deep hole drilling used Tool dynamometer is proposed.

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미세심공드릴 가공에 있어서 Be-Cu 재료의 절삭조건에 관한 연구 (A Study on Cutting Conditions of the Be-Cu Material in Micro Deep Hole Drilling Operation)

  • 김희남;유숙철;이형원;이원영;이종화;이인수
    • 대한안전경영과학회지
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    • 제2권2호
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    • pp.117-126
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    • 2000
  • Recently micro deep hole drilling is required in the whole industry. However, micro deep hole drilling has still much difficulty because of the lack of drill rigidity and the interruption of chip. We treated a micro deep hole(diameter 0.35mm, depth 3mm) used in a connector jack pin. Therefore, a surface roughness is very important. In this paper, we studied on the variation of the surface roughness for cutting conditions during micro deep hole drilling of Be-Cu material. Most of all, we tried to drill on CNC for the realization of automatization.

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마이크로 드릴링 M/C에 의한 미세구멍가공특성에 관한 연구 (A Study on the Characteristics of Micro Deep Hole Machining in Micro Drilling Machine)

  • 민승기;이동주;이응숙;강재훈;김동우
    • 한국공작기계학회:학술대회논문집
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    • 한국공작기계학회 2001년도 춘계학술대회 논문집(한국공작기계학회)
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    • pp.275-280
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    • 2001
  • Recently, the trends of industrial products grow more miniaturization, variety and mass production. Micro drilling which take high precision in cutting work is requested more micro hole and high speed working. Especially, Micro deep hole drilling is becoming more important in a wide spectrum of precision production industries, ranging from the production of automotive fuel injection nozzle, watch and camera parts, medical needles, and thick multi-layered Printed Circuit Boards(PCB) that are demanded for very high density electric circuitry. This paper shows the tool monitoring results of micro drill with tool dynamometer. And additionally, microscope with built-in monitor inspection show the relationship between burr in workpiece and chip form of micro drill machining.

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미소구멍의 가공 깊이에 따른 미세방전 가공특성 (Micro-Hole Machining Using MEDM According to Machining Depth)

  • 김재현;김보현;류시형;주종남
    • 한국정밀공학회지
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    • 제20권7호
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    • pp.227-232
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    • 2003
  • In order to make a deep and precise micro-hole, electrode wear and clearance between the electrode and the workpiece are important parameters using micro-electrical discharge machining. In this study, experiments were carried out to show the characteristics of electrode wear and radial clearance with respect to the depth of machined hole. Electrode wear varied with respect to the depth of hole. With deeper machined hole, bigger clearance was observed. Also it was found that the diameter of electrode influences machining characteristics of deep holes.

깊은 구멍 가공을 위한 가공액 초음파 가진 미세 방전가공 (Micro EDM with Ultrasonic Work Fluid Vibration for Deep Hole Machining)

  • 제성욱;이해성;주종남;김덕환
    • 한국정밀공학회지
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    • 제22권7호
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    • pp.47-53
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    • 2005
  • Microholes with high aspect ratio are required in microstructures. Among various methods for producing the microhole, micro electrical discharge machining (MEDM) is very effective and useful process. But, it is difficult to machine the high aspect ratio holes below $100\;{\mu}m$ in diameter because machining condition becomes unstable due to bad removal of debris at deep hole. In this paper, ultrasonic vibration is applied to MEDM work fluid to make a high aspect ratio micro hole. It is shown that the vibration is effective in circulating the debris and increasing the machining rate. As a result, produced was a micro hole with $92\;{\mu}m$ entrance diameter, $81\;{\mu}m$ exit diameter and aspect ratio 23.

슬라이딩 모드 제어를 이용한 마으크로 드릴의 절삭력 제어 (Cutting force regulation of microdrilling using the sliding mode control)

  • 정만실;조동우
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 1997년도 춘계학술대회 논문집
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    • pp.842-846
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    • 1997
  • Micro-hole drilling (holes less than 0.5 mm in diameter with aspect ratios larger than 10) is gaining increased attention in a wide spectrum of precision production industries. Alternative methods such as EDM, laser drilling, etc. can sometimes replace mechanical micro-hole drilling but are not acceptable in PCB manufacture because they yield inferior hole quality and accuracy. The major difficulties in micro-hold drilling are related to wandering motions during the inlet stage, high aspect ratios, high temperature,etc. However, of all the difficulties, the most undesirable one is the increase of drilling force as the drill penetrates deeper into hold. This is caused mainly by chip related effects. Peck-drilling is thus widely used for deep hole drilling despite the fact that it leads to low productivity. Therefore, in this paper, a method of cutting force regulation is proposed to achieve continuous drilling. A proportional plus derivative (PD) and a sliding modecontrol algorithm will be implemented for controlling the spinle rotational frequeency. Experimental results will show that sliding mode control reduces the nominal cutting force and its variation better than the PD control, resulting in a number of advantages such as an increase in drill life, fast stabilization of the wandering motion, and precise positioning of the hole.

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미세구멍 가공의 생산성 향상을 위한 상태식별 및 제어 (Diagnosis and Control of Machining States in Micro-Drilling for Productivity Enhancement)

  • 정만실;조동우
    • 한국정밀공학회지
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    • 제15권1호
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    • pp.117-129
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    • 1998
  • Micro-hole drilling (holes less than 0.5 mm in diameter with aspect ratio larger than 10) is recently having more attention in a wide spectrum of precision production industries. Alternative methods such as EDM. laser drilling, etc. can sometimes replace the mechanical micro-hole drilling but are not acceptable in PCB manufacture because of the inferior hole quality and accuracy. The major difficulties in micro-hole drilling are related to small signal to noise ratios, wandering motions of the inlet stage, high aspect ratios, high temperatures and so forth. Of all the difficulties. the most undesirable one is the increase of drilling force as the drill proceeds deeper into the hole. This is caused mainly from the chip effects. Peck-drilling is thus widely used for deep hole drilling despite that it suffers from low productivity. In the paper, a method of cutting force regulation is proposed to achieve continuous drilling. A PD and a sliding mode control algorithms were implemented through controlling the spindle rotating frequency. Experimental results show that the sliding mode control reduces the nominal cutting force and the variation of the cutting force better than the PD control. The advantages of the regulation, such as increase of drill life, fast stabilization of a wandering motion, and the precise positioning of the hole are verified in experiment.

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Fe 오염에 따른 Si내의 deep level거동에 관한 연구 (The Study of Deep Level Behaviors in Si Contaminated by Iron)

  • 문영희;김종오
    • 한국재료학회지
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    • 제9권1호
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    • pp.104-107
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    • 1999
  • Fe 강제오염된 p-Si에서 여러 가지 quenching 조건에 기인한 에너지 준위들을 deep level transient spectroscopy(DLTS)를 이용하여 측정하였으며, 또한 선택 에칭방법/Optical microscope을 이용한 BMD(bulk micro-defeat)측정을 통하여 Fe 침전물 형서에, Fe 확산을 위한 어닐링 후 Cooling 조건이 미치는 영향을 분석하였다. Cooling 조건들이 여러 종류의 hole trap과 bulk micro-defeat(BMD)형성에 영햐을 주는 것으로 나타났으며, normal cooling의 경우 $\textrm{Fe}_{i}$, 또는 Fe-O complex 와 관계있는 $\textrm{T}_{1},\;\textrm{T}_{2},\;\textrm{T}_{3},\;\textrm{T}_{4}$ trap이 나타났으며, Slow Cooling 의 영향으로 인하여 활성화 에너지가 0.4eV에 해당하는 trap들이 관찰되었다. 또한 $\textrm{Fe}^{+}\textrm{}^{-}$ pair(H4: 0.56eV)는 $\textrm{LN}_{2}$ quenching한 경우에서만 나타났다.

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