• 제목/요약/키워드: Micro Cavity

검색결과 178건 처리시간 0.025초

PIM기술을 이용한 마이크로 부품 성형기술 (Manufacturing technology of micro parts by powder injection molding)

  • 이원식;고세현;장진만;김일호
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2009년도 춘계학술대회 논문집
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    • pp.60-63
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    • 2009
  • Manufacturing technologies of micro spur gear and micro mold by micro PIM were studied with stainless steel feedstock. For molding of gears, micro mold with gear cavity of 1.2 mm in diameter was produced by wire EDM. The proper injection pressure was selected to 70bar by observation and measuring of shapes and shrinkage of gears before/after sintering. For fabrication of micro mold, a tiny polymer gear was produced by injection into the mold. Then, 316L feedstock was again injected/compressed on the polymer gear and debinded together with polymer gear followed by sintering. As a result, another metal mold with gear cavity reduced to about 20% was fabricated and through repetition of this process chain, micro gear mold with cavity about below 800 um was finally obtained. In reduction of size by injection/compression molding, height of gear tooth was shrunk more and the effort for decrease of roughness of micro cavity were carried out ultrasonic polishing and as a result, the roughness in cavity decreased from 3-4 um to about 200 nm.

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광반응사출성형 시 캐비티 엣지에서 발생하는 미세누출현상에 관한 해석적 연구 (A numerical study on micro leakage behaviors at cavity edge during photo reaction injection molding)

  • 라문우
    • Design & Manufacturing
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    • 제10권3호
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    • pp.8-13
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    • 2016
  • Despite technological advance, there have been several troubles in photo reaction injection molding (photo RIM) to produce ultra thin light guide panels (LGPs). In this study, micro leakage problem at cavity edge during photo RIM was investigated numerically. In order to obtain optimal processing conditions, we regulated inlet pressure of injected resin at the cavity edge and figured out micro leakage behaviors. At low inlet pressure (less than 100 Pa), though the micro leakage problem was not occurred, another problem, short shot due to not enough driving force, was appeared More than 1,000 Pa of the inlet pressure, injected resin was rapidly leaked through the micro gap at the cavity edge. Finally, we obtained optimal inlet pressure around 600 ~ 1,000 Pa. At this region, injected resin fully filled the cavity without micro leakage behavior. Based on the present study, further comparative investigations with experimental photo RIM should be performed to find optimal processing conditions for produce ultra thin LGPs.

Deep cavity를 가진 Cap Wafer와 MEMS 소자의 Polymer Wafer bonding (Polymer Wafer bonding of MEMS device and Cap Wafer with deep cavity)

  • 이현기;박태준;윤상기;박남수;박형재;민종환;이영규
    • 대한전기학회:학술대회논문집
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    • 대한전기학회 2011년도 제42회 하계학술대회
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    • pp.1702-1703
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    • 2011
  • MEMS 소자의 Wafer level Package 관련하여 Deep cavity를 가진 Cap Wafer와 Polymer bonding 중 cavity 단차로 인한 Polymer Patterning 및 접합 불량의 어려움을 극복할 수 있는 새로운 공정 flow를 제안하였다. Cavity를 형성할 때 사용하는 Si deep etching Mask인 기존의 Photoresist를 접합용 감광성 Polymer로 대체하고, cavity 형성 후, 별도의 추가 공정 없이 이 Polymer를 이용해 Wafer bonding을 진행하였다. 이를 통해 cavity 단차에 따른 문제를 해결함과 동시에 공정이 단순하고 제작 비용이 저렴하며, 신뢰성 있는 Wafer level Package를 구현하였다.

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미세 캐비티 방전 가공에서 바닥면 형상 왜곡 (Distortion of the Bottom Surface in Micro Cavity Machining Using MEDM)

  • 임종훈;류시형;제성욱;주종남
    • 한국정밀공학회지
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    • 제20권12호
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    • pp.191-197
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    • 2003
  • As mechanical components are miniaturized, the demand on micro die and mold is increasing. Micro mechanical components usually have high hardness and good conductivity. So micro electrical discharge machining (MEDM) is an effective way to machine those components. In micro cavity fabrication using MEDM, it is observed that the bottom surface of cavity is distorted. Electric charges tend to be concentrated at the sharp edge. At the center of the bottom surface, debris can not be drawn off easily. These two phenomena make the bottom surface of the electrode and workpiece distort. As machining depth increases, the distorted shape of electrode approaches hemisphere. This process is affected by capacitance and the size of electrode. By using a smaller electrode than the desired cavity size and appropriate tool movement, bottom shape distortion can be prevented.

Distortion of the Bottom Surface in Micro Cavity Machining Using MEDM

  • Lim Jong Hoon;Je Sung Uk;Ryu Shi Hyoung;Chu Chong Nam
    • International Journal of Precision Engineering and Manufacturing
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    • 제6권4호
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    • pp.44-48
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    • 2005
  • As mechanical components are miniaturized, the demands on micro die/mold are increasing. Micro mechanical components usually have high hardness and good conductivity. Micro electrical discharge machining (MEDM) can thus be an effective way to machine those components. In micro cavity fabrication using MEDM, it is observed that the bottom surface of the cavity is distorted. Electric charges tend to be concentrated at the sharp edge, and debris cannot be drawn off easily at the center of the bottom surface. These two phenomena make the bottom surface of electrode and workpiece distort. As machining depth increases, the distorted shape of the electrode approaches hemisphere. This process is affected by both capacitance and the size of electrode. By using a smaller electrode than the desired cavity size and appropriate tool movement, bottom shape distortion can be prevented.

티트리 오일을 이용한 구강함수가 화학요법을 받는 암 환자의 구강상태와 불편감 및 구강세균집락에 미치는 효과 (The Effects of Teatree Oil Gargling on Oral Cavity Micro-Organism Growth and Perceived Discomfort of Patient Receiving Chemotherapy)

  • 김남초;김희정
    • 성인간호학회지
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    • 제17권2호
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    • pp.276-286
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    • 2005
  • Purpose: The study is to investigate the effects of tea tree oil gargling on oral cavity micro-organism growth and on the perceived discomfort of patients receiving chemotherapy. Methods: A nonequivalent control group non-synchronized design was used to determine the effects of tea tree oil gargling on oral cavity for 20 second after using it for one week, twice a day. The sample consisted of two groups of patients receiving chemotherapy : 19 patients in experimental and 20 patients in control group. The instruments used in the study were Oral Assessment Guide(OAG), a measure of perceived symptoms on oral cavity, and a test of oral mucosal micro-organism culture. The data were analyzed using chi-square test, repeated measure of ANOVA, and Pearson correlation coefficient. Results: There was no significant difference between the two groups in micro-organism culture test of oral mucosa. The experimental group showed a lower number and fewer kinds of micro-organisms than the control group. Conclusion: It is considered that use of tea tree oil is effective in infection control of the oral cavity.

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POM 마찰 및 마모에 대한 마이크로 표면 텍스처링의 영향 (The Effect of Surface Micro Texturing on Friction and Wear of Polyoxymethylene)

  • 이재봉;조민행
    • Tribology and Lubricants
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    • 제25권3호
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    • pp.141-149
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    • 2009
  • The effect of micro-cavities fabricated using laser surface texturing (LST) technique on polyoxymethylene (POM) surface was studied in terms of heat affected zone (HAZ), cavity geometry, surface roughness, deformation of cavity along with sliding cycles, and tribological characteristics. Cavity process parameters were lamp current, process time, and the stream of air used to minimize the flow of molten polymer into cavity. Especially, the deformation of cavity geometry was extensively studied to provide deep insight into morphological analysis of the cavities. Also, this paper presents the behavior of friction and wear of POM specimens as a function of sliding cycles.

Micro Block Stacking 방법으로 제작한 집적형 단일모드 외부 공진 레이저 (Fabrication of the Single-Mode External-Cavity Laser using Micro Block Stacking Technique)

  • 윤현재
    • 한국광학회지
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    • 제19권2호
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    • pp.140-143
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    • 2008
  • Micro-Block Stacking(MBS) 방법으로 1550nm FP-LD와 박막 필터, 마이크로 볼 렌즈를 사용하여 집적형 외부 공진기 레이저를 제작하였다. 제작한 집적형 외부 공진기 레이저 모듈 크기는 $2.0{\times}2.1{\times}0.7\;mm^3$이었으며 TO-CAN 형태로 패키징하였다. 투과율이 1.8%인 박막 필터를 사용한 집적형 외부 공진기 레이저의 경우 광출력이 -27.1 dBm이고 SMSR이 31.7 dB인 양호한 단일모드 레이저 특성을 얻을 수 있었다.

Hole-Cavity 공명기술과 미세공 스테인레스칩 소결 융합 소음기의 소음성능에 관한 연구 (A Study on the Noise Performance of Silencer Fused with Hole-Cavity Resonance Technology and Micro-Sphere Stainless Chip Sintering Technology)

  • 조동현;백남도
    • 한국기계가공학회지
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    • 제18권1호
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    • pp.101-108
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    • 2019
  • In this study, the hole-cavity resonance technology and the micro pore stainless chip sintering technology were fused to develop silencers with excellent noise attenuation performance even at fluid pressures exceeding 30 bar for the first time at home and abroad. As a result of this study, the noise attenuation performance was greatly improved as reflection, loss, and resonance were made to occur thousands of times simultaneously when fluids pass through the sintered micro pore stainless steel chip sound absorber. The noise of the gas emitted from the bomb without the silencer was shown to be 125dB. And noise test conducted after installation of the silencer showed the noise of 67dB. Given the study results, the amount of noise was greatly reduced in the sintered silencer.