• Title/Summary/Keyword: Micro Assembly

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Estimation of the Performance of Optical Collimators Manufactured by Automatic Micro Joining-Assembly System (자동 접속조립시스템에 의한 광콜리메이터 성능평가)

  • Choe, Du-Seon;Je, Tae-Jin;Mun, Jae-Ho
    • 연구논문집
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    • s.32
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    • pp.23-34
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    • 2002
  • Up to now, collimators have teen generally produced by handwork and only a few companies have produced by semi-automatic system. Under this situation, automatic system for assembly of optical collimators has risen as a mast essential technique in the development of optical communication components. In this study, it was constructed to develop optical collimators with high functionality and we manufactured optical collimators with a GRIN rod lens and spherical lens using automatic system. Therefore, we worked a performance test through a comparison of collimators made by automatic system and handwork with angle augment, bean size. Also we selected a optimum assembly condition of GRIN rod lens and spherical lens. As a result, it brought a reduction of the tact time and an improvement of an efficiency and a productivity of optical collimators, therefore it was found that automatic system was indispensable for materialization of optical collimators with high functionality.

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Multiple Vision Based Micromanipulation System for 3D-Shaped Micro Parts Assembly

  • Lee, Seok-Joo;Park, Gwi-Tae;Kim, Kyunghwan;Kim, Deok-Ho;Park, Jong-Oh
    • 제어로봇시스템학회:학술대회논문집
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    • 2001.10a
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    • pp.103.5-103
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    • 2001
  • This paper presents a visual feedback system that controls a micromanipulator using multiple microscopic vision information. The micromanipulation stations basically have optical microscope. However the single field-of-view of optical microscope essentially limits the workspace of the micromanipulator and low dept-of-field makes it difficult to handle 3D-shaped micro objects. The system consists of a stereoscopic microscope, three CCD cameras, the micromanipulator and personal computer. The use of stereoscopic microscope which has long working distance and high depth-of-field with selective field-of-view improves the recognizability of 3D-shaped micro objects and provides a method for overcoming several essential limitations in micromanipulation. Thus, visual feedback information is very important in handling micro objects for overcoming those limitations and provides a mean for the ...

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TAMAM RWA Micro-Vibration Test and Analysis (TAMAM 반작용휠의 미소진동 측정 및 분석)

  • 오시환;이승우;최홍택;이선호;용기력
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2003.11a
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    • pp.836-839
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    • 2003
  • In this paper, we briefly introduce the test bench and test method of RWA micro-vibration. TAMAM RWA (Reaction Wheel Assembly) micro-vibration was measured on a KISTLER dynamic plate which can measure time signals of three orthogonal forces and torques simultaneously up to 400Hz, and test data was analyzed. Measured data were evaluated with respect to the wheel spin rate and the static/dynamic unbalances were estimated from the extracted first harmonic component. The estimated static and dynamic unbalances were 0.79gㆍcm and 17.4gㆍ$\textrm{cm}^2$ respectively. The resonance mode and two rocking modes were observed as a results of its frequency analysis. Several higher order harmonic components were observed, which comes from its rotor shape as well as the wheel bearing.

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Design and Fabrication of Micro Combustor (III) - Fabrication of Micro Engine by Photosensitive Class - (미세 연소기 개발 (III) - 감광 유리를 이용한 마이크로 엔진의 제작 -)

  • Lee, Dae-Hoon;Park, Dae-Eun;Yoon, Joon-Bo;Yoon, Eui-Sik;Kwon, Se-Jin
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.26 no.12
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    • pp.1639-1645
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    • 2002
  • Micro engine that includes Micro scale combustor is fabricated. Design target was focused on the observation of combustion driven actuation in MEMS scale. Combustor design parameters are somewhat less than the size recommended by feasibility test. The engine structure is fabricated by isotropic etching of the photosensitive glass wafers. Electrode formed by electroplating of the Nickel. Photosensitive glass can be etched isotropically with almost vertical angle. Bonding and assembly of structured photosensitive glass wafer form the engine. Combustor size was determined to be 1 mm scale. Movable piston is engraved inside the wafer. Ignition was done by nickel spark plug which was electroplated with thickness of 40 ${\mu}{\textrm}{m}$. The wafers were bonded by epoxy that resists high temperature. In firing test due to the bonding method and design tolerance pressure buildup by reaction was not confirmed. But ignition, flame propagation and actuation of micro structure from the reaction was observed. From the result basement of design and fabrication technology was obtained.

The Effect of Zirconate Addition on the Joint Properties of Epoxy Adhesive for Car Body Assembly (차체 구조용 에폭시 접착제의 접합부 특성에 미치는 Zirconate 첨가효과)

  • Jeung, Eun-Taek;Lee, Hye-Rim;Lee, So-Jeong;Lim, Chang-Young;Seo, Jong-Dock;Kim, Mok-Soon;Kim, Jun-Ki
    • Journal of Welding and Joining
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    • v.31 no.5
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    • pp.71-76
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    • 2013
  • The effect of zirconate having - NH functional group on the T-peel and lap shear strength of $CaCO_3$ containing structural epoxy adhesive for car body assembly was investigated. Curing behavior of epoxy adhesive samples were investigated by differential scanning calorimeter (DSC) techniques. The addition of zirconate up to 7.5 phr did not affect the curing mechanism of epoxy adhesive. While the small amount of zirconate addition less than 1.1 phr increased the cross-linking density, the excess addition of zirconate resulted in the increase of uncross-linked impurity. From the increase of T-peel and lap shear strength and the change of fracture mode from the adhesive failure to the mixed one, it was considered that the small addition of zirconate was effective in improving the adhesion strength of epoxy adhesive to the adherend and inorganic filler surfaces. The formation of uncross-linked impurity with the excess addition of zirconate was considered to decrease the joint strength by decreasing the cohesive strength of the cured epoxy.

An Experimental Study on Micro-vibration Measurement Methods of a Reaction Wheel (반작용휠의 미소진동 측정법에 관한 실험적 연구)

  • Kim, Dae-Kwan;Oh, Shi-Hwan;Lee, Seon-Ho;Yong, Ki-Lyuk
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.21 no.9
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    • pp.828-833
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    • 2011
  • A reaction wheel assembly(RWA) is the largest disturbance source that can induce high frequency micro-vibration on an optical payload of satellites. To ensure a tight pointing-stability budget of satellites, the RWA disturbance effect on spacecraft should be accurately analyzed and evaluated for whole design phases. For this purpose, the micro-vibration disturbance of RWA should be precisely measured. In the present study, two measurement methods on RWA micro-vibration disturbances are compared and investigated. One is a free run-down speed test and the other is a constant speed test. The micro-vibration data measured by the two methods are analyzed in terms of spectrum characteristics, static and dynamic imbalance values, and root sum square(RSS) values. The analysis results show that both methods can measure very similar results in time and frequency domains and that the free run-down speed method is more adequate in respects to wheel friction modeling, noise rejection of imbalance and RSS peak evaluation.

Technology of Micro Deburring Using the Ultrasonic Vibration (초음파 진동을 이용한 미세 버 제거기술)

  • 최헌종;이석우;강은구;최영재;고성림
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2002.10a
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    • pp.250-253
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    • 2002
  • The operation of surface and edge finishing is the last and essential process of parts machining, because a product is completed as an assembly. Therefore, the quality of the finished parts has a direct effect upon the performance of the product. Especially, the edge quality depending on the burr control process is very important. A number of deburring processes have been developed for macro burrs such as barreling, brushing, chemical methods, etc. However, micro burr removal when piercing a very thin plate is very difficult, because this badly deteriorates the surface quality of the processed part. When ultrasonic wave is propagated in liquids, it forms an infinitude of micro bubbles. These bubbles generate extremely strong force, which removes micro burrs. In ultrasonic micro deburring, the problem is that burrs are not removed completely, because only components of the explosive force directly act on the burrs, which is not enough. An attempt was made to remove the burrs using ultrasonic vibration in water with SiC as an abrasive agent. Because of the abrasive, smoother edges have been achieved. There are many control parameters in ultrasonic deburring such as abrasive size, ultrasonic frequency and amplitude, distance between tool and workpiece, tilt angle of workpiece etc. This study focuses on how distance and tilt angle influence deburring effect. A number of experiments for these parameters have been carried out, and then the effect of each parameter analyzed.

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Improvement of LBW quality of Zircaloy-4 Spacer Grids for PWR Fuel Assembly (경수로 원전연료용 지르칼로이-4 지지격자 레이저용접품질 개선)

  • Kim, Soo-Sung;Song, Kee-Nam;Han, Hyoung-Jun
    • Journal of Welding and Joining
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    • v.24 no.5
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    • pp.22-28
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    • 2006
  • A spacer grid assembly, which is an interconnected array of slotted grid straps and is welded at the intersections to form an egg crate structure, is one of the main structural components of the nuclear fuel assembly for Pressurized Water Reactors (PWRs). The weld quality of spacer grids in PWRs fuel is extremely important for the fuel assembly performance in the nuclear renter. The spacer grid welds are currently evaluated mainly by the metallographic examination although it reveals only cross-points which are welded by the laser beam. This experiment is also to compare the weldability of Zircaloy-4 spacer grids using by the GTA and LB. The effect of node geometries of spacer grids for the GTAW and LBW has been studied and optimum conditions of spacer grid welding have been found. Microstructures and micro-hardness of the GTA and LB welded zones have been also compared.

Technology Trend of surface Wettability Control Using Layer-by-Layer Assembly Technique (다층박막법을 이용한 표면 젖음성 제어 기술 동향)

  • Sung, Chunghyun
    • Journal of Adhesion and Interface
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    • v.18 no.4
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    • pp.171-178
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    • 2017
  • Recently, layer-by-layer (LbL) assembly has emerged as a promising fabrication technique in controlling surface wetting properties. LbL assembly technique is eco-friendly versatile technique to control the hierarchical structure and surface properties in nano- and micro-scale by employing a variety of materials (e.g., polymers, surfactants, nanoparticles, etc.). This article reviews recent progress in controlling the surface wetting using LbL technique. In particular, technical trends and research findings on fabrication and the applications of superhydrophobic, superhydrophilc, and superoleophobic/superhydrophilic LbL surfaces are extensively explained. Additionally, basic principles and fabrication methods in emerging areas such as omniphobic, self-healing, intelligent and responsive LbL surfaces are discussed.