• Title/Summary/Keyword: Methodology of Design

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A Study on the Working Condition Effecting on the Maximum Working Temperature and Surface Roughness in Side Wall End Milling Using Design of Experiment (실험계획법을 이용한 엔드밀 가공 시 최대가공온도와 표면조도에 미치는 가공조건에 관한 연구)

  • Hong, Do-Kwan;Ahn, Chan-Woo;Baek, Hwang-Soon;Choi, Seok-Chang;Park, Il-Soo
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.8 no.3
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    • pp.46-53
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    • 2009
  • To find the working condition is one of the important factors in precision machining. In this study, we analyzed maximum working temperature by infra-red camera and surface roughness in side wall end milling using design of experiment (DOE): RSM(response surface methodology), ANOM(analysis of means) and ANOVA(analysis of variance) by table of orthogonal array. ANOM and ANOVA are well adapted to select sensitivity of design variables for maximum working temperature and surface roughness. The effective design variables and their levels should be determined using ANOM, ANOVA. RSM is presented 2nd order approximation polynomial of maximum working temperature and surface roughness is composed with design variables. Therefore, it is expected that the proposed procedure using design of experiment : table of orthogonal array, ANOM, ANOVA and RSM can be easily utilized to solve the problem of working condition.

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A literature review on RSM-based robust parameter design (RPD): Experimental design, estimation modeling, and optimization methods (반응표면법기반 강건파라미터설계에 대한 문헌연구: 실험설계, 추정 모형, 최적화 방법)

  • Le, Tuan-Ho;Shin, Sangmun
    • Journal of Korean Society for Quality Management
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    • v.46 no.1
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    • pp.39-74
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    • 2018
  • Purpose: For more than 30 years, robust parameter design (RPD), which attempts to minimize the process bias (i.e., deviation between the mean and the target) and its variability simultaneously, has received consistent attention from researchers in academia and industry. Based on Taguchi's philosophy, a number of RPD methodologies have been developed to improve the quality of products and processes. The primary purpose of this paper is to review and discuss existing RPD methodologies in terms of the three sequential RPD procedures of experimental design, parameter estimation, and optimization. Methods: This literature study composes three review aspects including experimental design, estimation modeling, and optimization methods. Results: To analyze the benefits and weaknesses of conventional RPD methods and investigate the requirements of future research, we first analyze a variety of experimental formats associated with input control and noise factors, output responses and replication, and estimation approaches. Secondly, existing estimation methods are categorized according to their implementation of least-squares, maximum likelihood estimation, generalized linear models, Bayesian techniques, or the response surface methodology. Thirdly, optimization models for single and multiple responses problems are analyzed within their historical and functional framework. Conclusion: This study identifies the current RPD foundations and unresolved problems, including ample discussion of further directions of study.

A Heuristic Approach Solving for the Complex Design Process in the Quality Function Deployment

  • Park, Tae-Hyung;Cho, Moon-Soo
    • Journal of Korean Society for Quality Management
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    • v.30 no.4
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    • pp.137-153
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    • 2002
  • Viewed as a more systematic approach of creating high quality products and bringing them into market at a lower cost and in significantly less time, it attracts the attention of quality designers to quality function deployment (QFD) approach. In attempt to reduce the design cycle, the industry has responded with concurrent design effort. In a sense, concurrent engineering refers to the integration of various activities within the broad scope of the product life cycle [17]. Over the last ten years, much has been written about QFD but little has been available in terms of the underlying guide methodology. The methodology of QFD is quite simple and many will say that they have done it in the past but just have not formalized it into the form that this discipline requires. QFD ties the product, user, value, and manufacturing viewpoints together in a continuous process of defining the product design and manufacturing requirements. The value viewpoint recognizes the cost to obtain certain functionality, and the manufacturing viewpoint addresses conformance to requirements, but in a broader sense, the variability in production. In this paper, the QFD system acquisitions are described, and two heuristic approaches solving for the complex design process, especially the size reduction of design process and precedence-constrained relationship in QFD are proposed, and the empirical example is illustrated.

A Successful Design Strategy of Haier Washing Machines in the Chinese Market (하이얼 세탁기의 중국 시장에서의 가치혁신 성공에 관한 사례 연구)

  • Huang, Yue-Xin;Kang, Bum-Kyu;Kim, Sung-Hyun
    • The Journal of the Korea Contents Association
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    • v.14 no.3
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    • pp.361-373
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    • 2014
  • according to rapid development in current industrial technologies, technology alone is no longer the only competitive factor among the manufacture companies. The value of innovation in product design has increased important attention to more consumers. This paper demonstrates the methodology of design strategy through the case studies of successful washing machine manufacturers on the China's Market. By the so called 4PS comparison of Haier washing machines with those of Siemens and Little Swan, this paper shows the difference of Haier's design strategy with other competitors, and offers a methodology of systematically analyzing strategic design and successfully develops a framework of design strategy.

A Case Study for Manufacturing Information System Design in Make-to-Order Production (수주생산방식에서 생산정보시스템 설계방법에 관한 사례연구)

  • Seo, Jun-Yong;Kim, Jae-Gyun;Koh, Jae-Moon
    • IE interfaces
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    • v.12 no.4
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    • pp.514-531
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    • 1999
  • This paper deals with the design of the manufacturing information system which is able to respond rapidly to various requirements of customers in make-to-order environment. The system is required to maintain a consistent flow of information from the start to the end. For this, we adopt an approach based on Information Engineering (IE) methodology, which consists of four stages: planning, analysis, basic design, and detail design. The first is a planing stage which establishes a project goal and organizes a project team. In the second stage, current activities are analyzed and problems are defined. The basic design is accomplished in the third stage, where a project scope is defined and an overall feature of the new system is presented. And then, in the last stage, the operation plan of each subsystem is drawn up in detail and all subsystems are integrated. This study applies the methodology to the case of H company and focuses on designing forms which are easy-to-write, easy-to-understand, and field-oriented. These forms are interrelated and can be used for systematic analysis and design. By applying them to the system design, we have obtained effect of reducing cost and time.

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A Cost-Efficient LTE Network Design and Deployment Methodology for Developing Countries (개도국 LTE 망의 비용-효율적인 구축을 위한 요구사항 도출과 기술 분석)

  • Ko, Kiyoung;Lee, Jaiyong
    • The Journal of Korean Institute of Communications and Information Sciences
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    • v.42 no.1
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    • pp.140-148
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    • 2017
  • This paper focused on finding a cost-effective LTE mobile network design methodology, suitable for socio-economic circumstances of developing countries. Developing countries have different requirements and circumstances compared with those of developed countries that had deployed LTE networks in advance, thus a differentiated way of design and deployment methods are necessary. This paper analyzed LTE design-related attributes of developing countries, identified relevant technological requirements and appropriate technologies, and suggested design methodologies. These suggestions were verified through the case studies of several developing countries that a Korean telecommunication company (Korean telecom company A) had participated in the LTE design and deployment for future reference by other developing countries.

Design Study of a Dual-Mode Ramjet Engine with Large Backward-Facing Step (큰 후향 계단이 있는 이중 모드 램젯 엔진의 설계 연구)

  • Yang, Inyoung;Lee, Yang-Ji;Lee, Kyung-Jae
    • Journal of the Korean Society of Propulsion Engineers
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    • v.19 no.6
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    • pp.33-41
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    • 2015
  • Scaled model of a dual-mode ramjet engine with large backward-facing step, as a component of the rocket-based combined cycle engine, was designed. Design parameters were derived for this engine with the consideration of application for the rocket-based combined cycle engine. Design methodology was established for these design parameters. The design was partially verified through numerical study. Flow characteristics of the dual-mode ramjet engine with large backward-facing step was investigated experimentally. The design methodology for relevant design parameters established in this study was verified as feasible.

Internal flow Analysis Research Design and Methodology for Trochoid Pump (트로코이드 펌프 설계방법 및 내부 유동 해석연구)

  • Jeong, Seung Won;Chung, Won Jee;Kim, Myung Sik;Jeon, Ju Yeal
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.23 no.1
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    • pp.87-93
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    • 2014
  • This paper provides a methodology for extracting design data from the three-dimensional design software SolidWorks$^{(R)}$, which is based on the existing trochoid pump design equations that are used by hydraulic field engineers. The data extracted from the SolidWorks$^{(R)}$ model are input to a hydraulic analysis software AMESim model to determine the design factors that can influence the properties of a trochoid pump. On the basis of the simulation results, this paper proposes a method to reduce the flow loss by adjusting the outlet angle of the trochoid pump. This proposal was verified by using actual experimental results, which confirmed that adjusting the outlet angle can increase the flow rate. Hence, the results presented in this paper can contribute to the prototyping of a trochoid pump by reducing the cost associated with a trial-and-error design.

Implicit/Explicit Finite Element Method for Euler Flows Inside the Optimum Nozzle (내/외재적 유한요소법을 이용한 최대추력노즐의 설계해석)

  • Yoon W. S.;Kho H.
    • Journal of computational fluids engineering
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    • v.2 no.1
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    • pp.66-72
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    • 1997
  • Optimum nozzle design exploiting the method of characteristic(M.O.C) has been in application as an efficient design methodology targeting a less weighted and short expansion nozzle. This paper treats the optimum nozzle design and the analysis of the inviscid compressible flow inside. Based on traditional Rao's method, the optimum nozzle design is coded with minor modifications for the identification of the control surface across which the mass flux should be conserved. Internal flow field is simulated numerically by M.O.C and implicit/explicit Taylor-Galerkin finite element method(F.E.M) with the aid of adaptive remeshing to capture the shock wave, hence improve the accuracy. Designed and calculated flow fields due to the separate analyses show that the mass flux predicted by optimum nozzle design with M.O.C is not conserved across the control surface and the sonic line should be located upstream of the nozzle throat. Rao's optimum nozzle design methodology exaggerates the momentum thrust and tends to overemphasize the engine performance loss.

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Design of Methodology Framework based on Meta-Model (메타모델 기반의 방법론 프레임워크 설계)

  • Cho, Eun-Sook
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.16 no.10
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    • pp.6969-6976
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    • 2015
  • As new technologies are advancing and development paradigms are changing, software development process and development methods are evolving progressively. As a result, because the number of developing and managing processes and methodologies are increasing as a project in companies, effective management methods are needed. Especially, because companies should apply optimized methodology according to project's size and characteristics, customization technique of methodology is required urgently. In this paper, we propose a meta-model based methodology framework which can integrate and manage methodologies being developed progressively. Applying proposed methodology framework, a company is able to manage as well as develop optimized methodology easily as a project. Especially, because a proposed methodology framework is developed by meta-model, adding or extending new methodology elements can be realized simply as well as method elements are reused easily in case of customization of methodology as a project.