• Title/Summary/Keyword: Metering pump

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Development of Simulation Software for Metering Pump of Synthetic Fibers with Image Processing (영상처리 기법에 의한 합섬방사용 미터링 펌프의 시뮬레이션 소프트웨어 개발)

  • Cho Yon-Sang;Bae Myung-Ho
    • Journal of the Korean Society for Precision Engineering
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    • v.22 no.3 s.168
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    • pp.101-106
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    • 2005
  • It needs to accumulate a store of know-how on the design, precision processing and appraisement for metering pump which is a kind of gear pump fer synthetic fibers. But the period and cost fur development is not effective, because designers experience many trial and error for the pump design and manufacturing process. Therefore, in order to curtail the period and cut down expenses, the analysis and simulation system is required for a designed metering pump. In this study, the pump simulation software was developed with the visual C++ language and the image processing algorithm, and was investigated through a discharge test for the planetary gear type metering pump.

Pulsation Dampener for Diaphragm Metering Pump (다이아프램 정량펌프의 맥동감쇄 장치)

  • 윤승원
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2004.10a
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    • pp.1143-1147
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    • 2004
  • A mechanical type pulsation dampener for the diaphragm metering pump has been developed. The pulsation pressure is an inevitable phenomenon for the positive displacement pump such as cam operated or solenoid operated metering pump. The pulsation pressure of the metering pump could be the noise source and would be harmful for the piping system which delivers hydraulic fluid. Developed pulsation dampener consists of three coil springs which have different spring constant and height each other. Depending on pressure magnitude of the piping system, total hydraulic pressure on damping diaphragm which compresses coil springs will be varied. Force equilibrium of the pulsation dampener will be set by manual by adjusting the compressed coil spring height. During the discharge stroke, pulsation dampener stores potential energy that is released as the pumping diaphragm back to an initial position during the suction stroke.

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A Study on the Monitoring Methods for Energy Production in Ground Source Heat Pump System (지열원 열펌프 시스템의 에너지 생산량 모니터링 신뢰도 향상 방안 연구)

  • Kang, Shin-Hyung;Lee, Kwang Ho;Do, Sung Lok;Choi, Jong Min
    • Journal of the Korean Society for Geothermal and Hydrothermal Energy
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    • v.15 no.2
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    • pp.10-16
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    • 2019
  • In this study, the present regulation of heat metering for the ground source heat pump was investigated. The ground source heat pump has been adopting the heat metering system used in the district heating system for estimating the heating and cooling energy production amount. The accuracy of the present heat metering systems for a water to water ground source heat pump is low, because the system for district heating has a relatively high temperature range comparing with the ground source heat pump operating conditions. Even though the heat amount for the building side should be measured, the heat absorption and extraction amount from or to the ground was measured for the water to air ground source heat pump due to the difficulty of estimating the air side heating and cooling capacity in the present regulation. It is highly recommended to validate the heat metering system to have reliability for the ground source heat pump and develop the system to be applicable water to air ground source heat pump.

A Study on the Performance Characteristics of Low Pressure Hydraulic Circuit of Common Rail System (커먼레일 시스템용 저압 유압회로의 성능특성에 관한 연구)

  • Lee, Choon-Tae
    • Journal of Power System Engineering
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    • v.18 no.6
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    • pp.51-57
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    • 2014
  • High pressure common rail injection technology has revolutionized the diesel industry. Over the last decade it has allowed engine builders to run higher injection pressures as much as above 1,300bar in order to increase engine efficiency, while reducing emissions. This common rail system has low pressure circuit which is consist of low pressure pump, cascade overflow valve and flow metering unit. The low pressure pump's purpose is to feed fuel oil to the high pressure pump. The cascade overflow valve keeps pressure in front of the metering unit constant and provides lubrication for the high pressure pump. The metering unit, known as the MPROP or fuel pressure regulator, regulates the maximum flow rate delivers to the rail. In this paper, we have investigated the performance characteristics of each components and total low pressure circuit of common rail system.

Development of a Low -Cost and Precise Liquid Metering Device for Automatic Nutrient-Solution Control (양액 자동조제용 액제 정밀계량 장치 개발)

  • 이정훈;류관희;이규철
    • Proceedings of the Korean Society for Agricultural Machinery Conference
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    • 1997.12a
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    • pp.255-262
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    • 1997
  • A low-cost and precise metering device, which is suitable to automatic mixing of nutrient-solution for hydroponic culture, was developed for small-scale growers. The metering device was composed of three parts those were supply pumps, metering cylinders and venturi tube. Those parts were controlled by personal computer with time-based odoff control method. To verify the performance of the developed metering device, the relationship between operating time and discharge was examined and the accuracy of the developed metering device was compared with commercial metering pumps. The results of this study are as follows. 1. The correlation coefficient between the flow rate and operating time was 0.9999, and the linear regression equation computed was y=21.759x, where y is the discharge(g) and x is the operating time(s). 2. The developed device has greater accuracy than commercial metering pumps in terms of the full-scale error. Calculated errors for the developed metering device and two commercial pump were $\pm$0.3 %, $\pm$2.45 % and $\pm$1.38 % respectively. 3. Above results show developed metering device is a useful tool for nutrient-solution control system.

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Estimation of Transpiration Rate with a Metering Pump and its Application in Soilless Culture System (정량펌프를 이용한 무토양재배시스템의 증산량 추정 및 그 응용)

  • Son, Jung-Eek;Park, Jong-Seok
    • Horticultural Science & Technology
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    • v.16 no.1
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    • pp.25-26
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    • 1998
  • Nutrient supplying by a metering pump often produces the inaccuracy in the rate of inflow than expected. In this study, we developed the transpiration estimation system using the metering pump to measure the continuous supplying rate as well as to estimate the accurate transpiration rate. The system showed the stable characteristics by eliminating the fluctuations in the head loss of nutrient tank. The direct proportionality between the supplying time and the supplied nutrient solution was obtained. The exact correlation between the integrated solar radiation and the transpiration rate using the system was calculated, and correlation coefficients between the two factors were 0.98 in the NFT system and 0.92 in the aggregate system. This results suggest that the integrated solar radiation was an important factor to directly decide the supplying volume of nutrient solution in soilless culture system. The deveolped system using the metering pump in the study was able to control the supply of the nutrient solution to the crops adjusting to the variation of solar radiation.

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Development of two-component polyurethane metering system for in-mold coating (인몰드 코팅을 위한 2액형 폴리우레탄 공급장치 개발)

  • Seo, Bong-Hyun;Lee, Ho-Sang
    • Design & Manufacturing
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    • v.10 no.2
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    • pp.18-23
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    • 2016
  • Injection molded thermoplastic parts may need to be coated to facilitate paint adhesion, or to satisfy other surface property requirements, such as appearance, durability, and weather resistance. In this paper, a two-component polyurethane metering system was developed for the simultaneous injection and surface coating of a plastic substrate. The system was composed of storage tanks, feed pumps, axial piston pumps, mixing head. The tank was designed to be double-jacket structured and fabricated for polyol and isocyanate, respectively. A temperature chamber was used to maintain the material temperature to be $80^{\circ}C$ during flowing from storage tank to mixing head. Inside the chamber, feed pump, low pressure filter, high pressure pump, high pressure filter, pressure sensor, flow meter were installed. A mixing head of L-type was used for homogeneous mixing of polyol and isocyanate. Inside the mixing head, a cartridge heater and a temperature sensor were installed to control the temperature of the materials. The flow rate of axial-piston pump was controlled by using closed-loop feedback control algorithm. The input flow-rates were compared with the measured values. The output error was 6.7% for open-loop control, whereas the error was below 2.2% for closed-loop control. In addition, the pressure generated through mixing-head nozzle increased with increasing flow rate. It was found that the pressure drop between metering pump and mixing-head nozzle was almost 10 bar.

A Study on Effects of Piston Pumping Phase on Vibration and Noises of Tandem Swash Plate Type Axial Piston Pump(2) (피스톤 펌핑 위상이 텐덤형 사판식 액셜 피스톤 펌프의 진동, 소음에 미치는 영향에 관한 연구(2))

  • Park, Sung-Hwan;Lee, Jin-Kul
    • Journal of the Korean Society for Precision Engineering
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    • v.16 no.12
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    • pp.31-39
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    • 1999
  • Previous researches and experiments have already verified that the primary noise source of high pressure tandem axial thpe piston pump is fluid-borne noise from the process of oil distribution between the kidney-shaped port and valve plate. So, many researchers have improved pressure gradients and reduced sound levels by applying pre-compression and pre-decompression metering grooves to valve plate. In practice however, the sound level of th high pressure tandem axial type piston pump is still undesirable. This paper testified the effect of pumping phase of the piston on vibration and noise of th high pressure tandem axial type piston pump on the best of theoretical research in $this^(1)$. Therefore considering the pumping phase of the piston when assembling the tandem axial type piston pump, it is possible to reduce 1.5~2[dB]of sound level.

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A Study on the High Pressure Pump Simulation Model of a Diesel Injection System (디젤 분사시스템의 고압펌프 시뮬레이션 모델에 대한 연구)

  • Kim, Joongbae
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.18 no.10
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    • pp.102-109
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    • 2017
  • The high pressure pump of a diesel injection system compresses the fuel supplied at low pressure into high pressure fuel and maintains the fuel of the common rail at the required pressure level according to the engine operating conditions. The high pressure pump is required to operate normally in order to compress the fuel to a high pressure of 2000 bar during the entire lifetime of the vehicle. Consequently, a suitable design technique, material durability and high precision machining are required. In this study, the high pressure pump simulation model of a 1-plunger radial piston pump is modelled by using the AMESim code. The main simulation parameters are the displacement, flow rate and pressure characteristics of the inlet and outlet valves, cam torque characteristics, and operating characteristics of the fuel metering valve and overflow valve. In addition, the operating characteristics of the pump are simulated according to the parameter changes of the hole diameter and the spring initial force of the inlet valve. The simulation results show that the operation of the developed pump model is logically valid. This paper also proposes a simulation model that can be used for current pump design changes and new pump designs.

Development of Automatic Nutrient-Solution Mixing System Using a Low-Cost and Precise Liquid Metering Device (액제 정밀계량 장치를 이용한 양액 자동조제 시스템 개발)

  • 이규철;류관희;이정훈;김기영;황호준
    • Journal of Biosystems Engineering
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    • v.22 no.4
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    • pp.469-478
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    • 1997
  • This study was conducted to develop an automatic nutrient-solution mixing system for small-scale sewers. The nutrient-solution mixing system consisted of a low-cost and precise metering device and data acquisition & control system with a personal computer. and, the metering device was composed of three parts those were supply pumps, metering cylinders and venturi tube. The system controlled electric conductivity(EC) and pH of nutrient-solution based on the time-based feedback control method with the information about temperature, EC, and pH of the nutrient-solution. The performance of the nutrient-solution mixing system was evaluated through the control of EC and pH while compared with those of commercial system. Also an experimental cultivation of tomato was conducted to verify and to improve the developed system. Results of this study were as follows. 1. The correlation coefficient of meteing device between the flow rate and operating time was 0.9999, and the linear reuession equation computed was y=21.759x, where y is the discharge($g$) and x is the operating time(s). 2. Calculated errors for the developed metering device and two commercial pump were $\pm$0.3% $\pm$2.45% and $\pm$1.38 % FS error respectively. 3. An automatic nutrient-solution mixing system based on a low-cost and precise metering device was developed. 4. The full scale errors of the developed system in controlling EC and pH at 23$\pm$1$^{\circ}C$ were $\pm$0.05mS/cm and $\pm$0.2, respectively 5. When using the commercial system, the controlled values of EC and pH of the 500 $\ell$ of water were 1.29 mS/cm and 6.1 pH for the setting points of 1.4 mS/cm and 6.0 pH respectively at 23$pm1^{\circ}C$. 6. The developed nutrient-solution control system showed $\pm$0.05 ms/cm of deviation from the setting EC value over the experimental cultivation period. 7. The deviation from the average values of Ca and Mg mass content in the several nutrient-solution were 0.5% and 1.8% respectively.

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