• 한국산업보건학회지
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• 제15권1호
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• pp.52-60
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• 2005

This study was carried to assess the accuracy of material safety data sheets (MSDS) for some water-soluble metalworking fluid (MWF) with respect to mono- ethanolamine(MEA), di-ethanolamine(DEA) and tri-ethanolamine (TEA). 39 fresh and 52 used MWFs for this study were taken from the workplace. The quantification and qualification of MEA, DEA and TEA were done using ion-chromatography. Three main findings of this study were 1) EA that was not addressed in material safety & data sheets (MSDS) was found to be enough higher than 1%, 2) 33.3% of 39 fresh MWF showed ingredient and concentration of MEA, DEA and TEA in MSDS and 3) the concentrations of MEA(20.5%), DEA(41.3%) and TEA(15.4%) were much higher than those indicated in MSDS. Consequently, we concluded that the accuracy on ingredients and concentrations of MEA, DEA and TEA provided in MWF was very low. Our study recommends that the limit concentration of chemical except for carcinogen that employer has to indicate in MSDS should be lowered from 1% to 0.1% .

• 한국환경보건학회:학술대회논문집
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• 한국환경보건학회 2004년도 International Conference Global Environmental Problems and their Health Consequences
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• pp.217-222
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• 2004

This study was conducted to estimate if the level of several chemical ingredients including alkanolamines or ethanolamines (EA) examined in the specific synthetic metalworking fluid (MWF) ‘A’ can cause anti-microbial activity and health effect. Three water-based MWF products (‘A’, ‘B’, and ‘C’) were studied every week for two months. Chemical ingredients such as formaldehyde, boron, EA, and copper were examined. In the sump where MWF ‘A’ was used, not only the total level of EA, monoethanolamine(MEA), diethanolamine(DEA) and triethanolamine(TEA), but also boron level were significantly higher than those of the other MWFs. ANOVA statistical tests indicated that levels of pH, alkalinity, boron, MEA, DEA and TEA in MWF ‘A’ were significantly higher than those in other MWF types. Correlation tests also found that levels of pH, alkalinity, boron, MEA, DEA and TEA in MWF ‘A’ are significantly correlated. We suggested the assumptions that excessive concentrations of EA, and borate at a high pH level, may cause anti-microbial resistance synergically. To demonstrate this assumption, additional study is needed to examine the relationship between the levels of microbes and excessive concentrations of EA, and borate at a high pH level.

• KSTLE International Journal
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• 제4권2호
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• pp.52-55
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• 2003

This study was conducted to estimate if the level of several chemical ingredients including alkanolamines or ethanolamines (EA) examined in the specific synthetic metalworking fluid (MWF) "A" can cause anti-microbial activity and health effect. Three water-based MWF products ("A", "B", and "C") were studied every week for two months (from June 1, 2002 to July 30, 2002). Chemical ingredients such as formaldehyde, boron, EA, and copper were examined. In the sump where MWF "A" was used, not only the total level of EA, monoethanolamine(MEA), diethanolamine(DEA) and triethanolamine(TEA), but also boron level were significantly higher than those of the other MWFs. ANOVA statistical tests indicated that levels of pH, alkalinity, boron, MEA, DEA and TEA in MWF "A" were significantly higher than those in other MWF types. Correlation tests also found that levels of pH, alkalinity, boron, MEA, DEA and TEA in MWF "A" are significantly correlated. We suggested the assumptions that excessive concentrations of EA, and borate at a high pH level, may cause anti-microbial resistance synergically. To demonstrate this assumption, additional study is needed to examine the relationship between the levels of microbes and excessive concentrations of EA, and borate at a high pH level.

• 한국산업보건학회지
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• 제19권2호
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• pp.96-101
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• 2009

The purpose of this study was to conduct the field validation of alternative method(ETM method) by using non-carcinogenic, and less toxic solvents than NIOSH (National Institute for Occupational Safety and Health) analytical method 5524 for measuring the airborne metalworking fluids in workplaces. We carried out the field validation test by using the exposure chamber, guaranteeing the air sampling homogeneously in a machining environment. The ETM mixed solvent presented the complete solubility of MWFs used in test field. Based on the field test data, the bias of the ETM method from reference method, NIOSH analytical method 5524, was from -7.0% to 5.1%. The overall uncertainty of the ETM nethod was 21.6%, which satisfied the NIOSH criteria for the sampling and analytical criteria.

• 한국환경보건학회:학술대회논문집
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• 한국환경보건학회 2001년도 춘계 학술대회
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• pp.97-98
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• 2001

• 한국산업보건학회지
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• 제17권1호
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• pp.71-80
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• 2007

The purpose of this study was to assess the ambient level of Polynuclear aromatic hydrocarbons(PAHs), oil mist of the metalworking fluids(MWFs), especially in heat treat industry and non heat treat industry. And we assessed the relationship of the pattern of exposed PAHs with oil mist during survey day. The study population of heat treat industries contained 98 workers, non-heat treat industry contained 40 workers. Personal samples were taken for ambient monitoring of PAHs and oil mist. PAHs was to analyze the relationship of airborne oil mist. The geometric mean of airborne total PAHs was $3.44{\mu}g/m^3$ in heat treat industry and $0.13{\mu}g/m^3$ in non heat treat industry, Pyrene and Benzo(a)pyrene was detected from heat treat industry and Naphthalene in heat treat industry was significantly detected higher than in non heat treat industry. The geometric mean of airborne oil mist was $0.19{\mu}g/m^3$ in heat treat industry and $0.70{\mu}g/m^3$ in non-heat treat industry. The correlation between oil mist and total PAHs was shown below, total PAHs in workers of non heat treat industry and heat treat industry were not significantly correlated with oil mist

• 한국산업보건학회지
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• 제15권3호
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• pp.270-276
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• 2005

This study was conducted to examine whether a specific synthetic metalworking fluid (MWF), "A", in use for 10 months without replacement, displayed microbial resistance and to identify the additives associated with the control of microbial growth. Three synthetic MWF products ("A", "B", and "C") were studied every week for two months. Microbial deterioration of the fluids was assessed through evaluation by endotoxin, bacteria and fungi levels in the MWFs. In addition, formaldehyde, boron, ethanolamine, and copper levels were also studied to determine whether they influence microbial growth in water-based MWFs. Throughout the entire study in the sump where MWF "A" was used, bacteria counts were lower than 103 CFU/mL, and endotoxins never exceeded 103 EU/mL. These levels were significantly lower than levels observed in sumps badly deteriorated with microbes. Boron levels in MWF "A" ranged from 91.7 to 129.6 ppm, which was significantly higher than boron levels found in other MWF products. The total level of ethanolamine (EA) in MWF "A" ranged from 35,595 to 57,857 ppm (average 40,903 ppm), which was over ten times higher than that found in other MWFs. Monoethanolamine (MEA), diethanolamine (DEA) and triethanolamine (TEA) concentrations in MWF "A" were also significantly higher than seen in other MWFs. However, although EA and boron might improve anti-microbial performance, their abuse can pose a serious risk to workers who handle MWFs. From an industrial hygiene perspective, our study results stress that the positive synergistic effect of boron and EA in reducing microbial activity in MWF must be balanced with the potentially negative health effects of such additives. Our study also addresses the disadvantage of failing to comprehensively report MWF additives on Material Safety Data Sheets (MSDS). Future research in MWF formulation is needed to find the best level of EA and boron for achieving optimal synergistic anti-microbial effects while minimizing employee health hazards.

• 한국산업보건학회지
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• 제16권2호
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• pp.91-100
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• 2006

The purpose of this study was to validate alternative method by using non-carcinogenic, and less toxic solvents than NIOSH analytical method 5524 for measuring the airborne MWFs in workplaces. In laboratory tests, the ETM solvents(mixture of same volume for ethyl ether, toluene, and ethanol) were selected. The alternative method of analyzing MWFs, referred to as the ETM solvent extraction method, showed 0.04 mg/sample as LOD, and 0.15 mg/sample as LOQ. The analytical precision (pooled CV, coefficient of variation) of the ETM solvent extraction method for analyzing the straight, soluble, semisynthetic, and synthetic metalworking fluid was 1.5%, 2.0%, 2.6%, 1.6%, respectively, which was similar to the precision (2.6%) of NIOSH analytical method (NIOSH 0500) for total dust. The analytical accuracy by recovery test, spiked mass calculated as extractable mass, was almost 100%. As the result of storage stability test, metalworking fluid samples should be stored in refrigerated condition, and be analyzed in two weeks after sampling. The 95% confidence limit of the estimated total standard error for the ETM solvent extraction method for analyzing the straight, soluble, semisynthetic, and synthetic metalworking fluid was ${\pm}12.6%$, ${\pm}12.5%$, ${\pm}14.0%$, and ${\pm}13.6%$, respectively, which satisfied the OSHA sampling and analytical criteria.

• 분석과학
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• 제14권5호
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• pp.451-457
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• 2001

절삭유(Metalworking Fludis, MWF) 노출로 인한 건강상의 장애는 암, 호흡기질환, 피부질환이다. MWF는 20여가지 이상의 화학물질이 혼합된 고분자의 화합물로서 상온에서 쉽게 증발되지 않는다. 이러한 특성으로 공기 중 MWF미스트의 측정과 분석은 PVC필터를 이용한 중량법이 국제적으로 공인되어 이용되고 있다. 그러나 사업장에서 MWF는 사용과정에서 분산되면 표면적이 커지고 증발하기 쉬운 상태로 된다. 본 연구는 실험실에서 MWF미스트 발생장치를 제작하여 MWF미스트가 필터에 채취되고 분석되는 과정에서 손실되는 양과 원인을 정량적으로 분석하였다. 즉 챔버에서 MWF가 채취된 PVC필터를 깨끗한 공기로 일정시간동안(10 ~ 240 분) 접촉하고 건조하여 각각의 과정(공기접촉, 건조기간)에서의 손실을 평가하였다. 공기와의 접촉 10분 후에 손실된 MWF양은 원래양의 12.4% - 21.8%였다. 전과정에서 손실된 양의 53.3%가 공기의 접촉초기에 일어나는 것을 확인하였다. PVC필터에 채취된 MWF의 손실은 건조과정에서 일어난 것을 확인하였다. PVC필터에 채취된 MWF의 손실에 영향을 미치는 요인을 분석하기 위한 다중회귀분석에서 MWF의 특성(사용중인 것과 사용하지 않는 것)이 유의한 예측변수였다. 이 연구 결과에 따르면, 국제적으로 공인된 증량법에 의한 공기중 MWF측정은 과소평가되는 것으로 판단된다.

• 분석과학
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• 제15권5호
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• pp.459-465
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• 2002

본 연구에서는 금속가공유 (metalworking fluids, MWF)를 취급하는 사업장에서 채취한 벌크시료와 공기중 시료를 대상으로 엔도톡신 (endotoxin)의 정확한 분석을 위한 Optical Density (OD)의 설정조건을 검토하였다. OD값을 설정하는 Onset time방법이 "time to $V_{max}$"방법보다 재현성, 정확성이 높았다. 구체적인 OD설정값은 "0.03"이 가장 적정한 것으로 나타났다. 검량선의 상관계수 (직선성)가 0.998로서 가장 높았고 회수율도 88% - 105% (0.05 EU/mL과 5 EU/mL 범위)로서 다른 OD값 (OD "0.05", OD "0.1", "time to $V_{max}$")보다도 적정하였다. Onset time방법에서 설정해야 할 OD값은 "0.03"과 "0.05"이 적정한 것으로 나타났다. OD "0.03"과 "0.05"에 의한 엔도톡신 분석결과간의 상관계수 ($\gamma$)는 MWF시료에서는 0.97 그리고 공기 중 시료에서는 0.99로 유의하게 나타났다. 따라서 금속가공유를 대상으로 엔도톡신을 분석할 때는 Onset time 방법을 선택하고 구체적인 OD설정 값은 "0.03"과 "0.05"중에서 검량선의 상관성 (linearity)이 0.98 이상을 나타내는 OD값으로 분석하는 것이 적정한 것으로 판단된다.