Loss of Metalworking Fluids Collected on PVC Filter Due to Contact with Clean Air and Desiccation

PVC필터에 채취된 절삭유의 손실에 관한 연구

  • Park, Dong-Uk (Department of Environmental Health, Korea National Open University) ;
  • Ha, Kwon-Chul (Department of Environmental Health, School of Public Health, Seoul National University)
  • Received : 2001.09.11
  • Published : 2001.10.25

Abstract

Because liquids with high molecular weight such as mineral oil have low vapor pressure at room temperature, it is generally thought to be difficult to lose them to evaporation. However, when they are dispersed into air in small droplets during application in machining processes, their surface area becomes considerably higher. To determine the potential for metalworking fluids (MWF) filter losses, MWF mist was generated and collected on polyvinyl chloride (PVC) filters in test chamber. After collected MWF was exposed to clean air during designated period (range 10~240 minutes) and the filters were desiccated, losses were evaluated. As duration of clean air passing through PVC filter increased, loss of MWF gradually increased. MWF lost after 10 minutes ranged form 12.4 % to 21.8 % of the original loading mass, on average 53.3 % of the total loss. These results indicate that significant mass of MWF collected on PVC filters can be lost at the beginning of air sampling. Loss of MWF collected on PVC filter also occurred during desiccation without active airflow. In multiple regression to identify which factors influence the loss of MWF collected on PVC filter, both duration of air passing through PVC filter and MWF age (fresh vs. used) were significant predictor (p=0.0001). Therefore, workers' exposure to MWF measured method 0500, may underestimate true concentration. Further study is needed to develop a new method to quantify the workers' exposure to airborne MWF mist accurately.

절삭유(Metalworking Fludis, MWF) 노출로 인한 건강상의 장애는 암, 호흡기질환, 피부질환이다. MWF는 20여가지 이상의 화학물질이 혼합된 고분자의 화합물로서 상온에서 쉽게 증발되지 않는다. 이러한 특성으로 공기 중 MWF미스트의 측정과 분석은 PVC필터를 이용한 중량법이 국제적으로 공인되어 이용되고 있다. 그러나 사업장에서 MWF는 사용과정에서 분산되면 표면적이 커지고 증발하기 쉬운 상태로 된다. 본 연구는 실험실에서 MWF미스트 발생장치를 제작하여 MWF미스트가 필터에 채취되고 분석되는 과정에서 손실되는 양과 원인을 정량적으로 분석하였다. 즉 챔버에서 MWF가 채취된 PVC필터를 깨끗한 공기로 일정시간동안(10 ~ 240 분) 접촉하고 건조하여 각각의 과정(공기접촉, 건조기간)에서의 손실을 평가하였다. 공기와의 접촉 10분 후에 손실된 MWF양은 원래양의 12.4% - 21.8%였다. 전과정에서 손실된 양의 53.3%가 공기의 접촉초기에 일어나는 것을 확인하였다. PVC필터에 채취된 MWF의 손실은 건조과정에서 일어난 것을 확인하였다. PVC필터에 채취된 MWF의 손실에 영향을 미치는 요인을 분석하기 위한 다중회귀분석에서 MWF의 특성(사용중인 것과 사용하지 않는 것)이 유의한 예측변수였다. 이 연구 결과에 따르면, 국제적으로 공인된 증량법에 의한 공기중 MWF측정은 과소평가되는 것으로 판단된다.

Keywords

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