• Title/Summary/Keyword: Metallurgical characterization

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고강도 및 파괴인성을 갖는 AI-Li-Cu 합금 개발

  • 김송희;윤여범;황영화;최창우;홍준표;이응조
    • 한국재료학회지
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    • 제3권3호
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    • pp.253-260
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    • 1993
  • 용해와 주조, 압출과 열처리 기술의개선으로 고강도, 고파괴인성의 AI-Li-Cu 합금(2090 AI합금)을 제조하였다. 또한 준 산업용 규모(20kg)의 잉고트 제조공정을 확립하기 위해서 (1)선 (2)기계적 성질들에 미치는 열처리 영향 (3) 인장시험, 파괴인성 시험($K_{Ic}$) 및 피로균열 전파시계를 갖고 있으며 최종 제품의 인장강도는 최대시효 조건에서 534MPa부터 566MPa이었고 연신율은 9%에서 11.9%정도였다. C-T 시편을 이용한 파괴인성 시험 결과 최대시효 조건에서 평면변형 파괴인성 ($K_{Ic}$)값은 39MPa$\surd$m였고 미시효 조건에서는 23MPa$\surd$m였다. 또한 0.1, 0.3, 0.5의 하중비에서 피로균열 전파시험을 행하였을때 임계응력 확대계수(${\Delta}K_{th}$)는 각각 6.0, 5.3, 4.3 MPa$\surd$m이었다.

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가역투자율에 의한 첨단 페라이트강의 잔여수명에 대한 비파괴평가 (Nondestructive Characterization for Remanent Life of Advanced Ferritic Steel by Reversible Permeability)

  • 홍승표;류권상;김정석
    • 비파괴검사학회지
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    • 제33권2호
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    • pp.181-186
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    • 2013
  • 가역투자율을 이용하여 차세대 에너지 설비 재료로 사용되는 첨단 페라이트강의 잔여수명을 비파괴적으로 평가하고자 하였다. 가역투자율 측정법은 가역투자율 값이 자기 히스테리시스 루프의 미분과 동일하다는 이론을 기반으로 하게 된다. 측정 원리는 한 가진진동수로 가변된 락-인 증폭기를 사용하여 탐지코일에 유도된 조화성분들의 진폭 값을 기본으로 한다. 가역투자율의 피크 간격, 비이커스 경도 그리고 인장강도는 시효된 샘플들에서 시효시간이 증가함에 따라서 감소하였다. 가역투자율의 피크 간격과 라손-밀러 파라미터의 관계를 통해 첨단 페라이트강의 잔여수명을 비파괴적으로 예측하는 것이 가능해진다.

원전 이종금속 용접부의 장기 열적 시효에 따른 미세조직 및 기계적 특성변화에 관한 고찰 (A study on the change of microstructural and mechanical properties by the long-term thermal aging of dissimilar metal welds in nuclear power plants)

  • 최경준;유승창;김지현
    • 한국압력기기공학회 논문집
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    • 제10권1호
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    • pp.82-89
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    • 2014
  • In this study, the metallurgical analysis and mechanical property measurement have been performed to investigate the effect of long-term thermal aging on the microstructural evolution in the fusion boundary region between weld metal and low alloy steel in dissimilar metal welds. A representative dissimilar weld mock-up made of Alloy 690-Alloy 152-A533 Gr. B was fabricated and aged at $450^{\circ}C$ for 2,750 hours. The microstructural characterization was conducted mainly near in a weld root region by using optical microscopy, scanning electron microscopy, transmission electron microscopy. And the mechanical properties were measured with Vickers microhardness test and nanoindentation method. A steep gradient was shown in the chemical composition profile across the interface between A533 Gr. B and Alloy 152. Type-II boundaries were found in weld side of DMW and the hardness was the highest at the narrow zone between Type-II boundary and fusion boundary.

자동차용 알루미늄 5185-폴리프로필렌 샌드위치 판재의 성형성 (Formability of Aluminum 5182-Polypropylene Sandwich Panel for Automotive Application)

  • 김기주;정효태;손일선;김철웅;김중배
    • 한국자동차공학회논문집
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    • 제15권2호
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    • pp.175-181
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    • 2007
  • The objective of this study was to develop formability evaluation techniques in order to apply aluminum sandwich panel for automotive body parts. For this purpose, newly adopting formability evaluation (using limit dome height and plane strain test) was carried out in order to secure the fundamental data for the measurement of sheet metal forming and the establishment of optimum forming conditions of the aluminum sandwich panel. The results showed that there were good agreements between the old formability evaluation method and the new method which was more simplified than that of old one. From the results of these formability evaluation, the formability of sandwich panel was higher than that of aluminum alloy sheet alone which was the skin component for the sandwich panel. Also, it was found that sandwich panel could reduce the weight and could have the same flexural rigidity simultaneously when it was compared to the automotive steel sheet.

양성자 주입 기술을 이용한 초고속 회복 다이오드의 제작 (Fabrication of Ultra Fast Recovery Diodes using Proton Irradiation Technique)

  • 이강희;김병길;이용현;백종무;이재성;배영호
    • 한국전기전자재료학회논문지
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    • 제17권12호
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    • pp.1308-1313
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    • 2004
  • Proton irradiation technology was used for the improvement of power diode switching characteristics. Proton irradiation was carried out at the energies of 2.32 MeV, 2.55 MeV, 2.97 MeV so that the projection range of irradiated proton would be at the metallurgical junction, depletion region and neutral region of pn diode, respectively. Dose conditions were varied into three conditions of 1${\times}$10$^{11}$ cm$^{-2}$ , 1${\times}$10$^{12}$ cm$^{-2}$ , 1${\times}$10$^{13}$ cm$^{-2}$ at each condition of energies. Characterization of the device was performed by I-V(current-voltage), C-V(capacitance-voltage) and trr(reverse recovery time) measurement. At the optimum condition of irradiation, the reverse recovery time of device has been reduced about 1/5 compared to that of original un-irradiated device.

TiN-ZrCo 복합수소 분리막의 제조와 환경성 평가 (Evaluation of Environment Imapcts on TiN-ZrCo Composites Hydrogen Seperation by Material Life Cycle Assessment)

  • 김민겸;안중우;홍태환
    • 한국수소및신에너지학회논문집
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    • 제28권6호
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    • pp.627-634
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    • 2017
  • In this study, Material life cycle evaluation was performed to analyze the environmental impact characteristics of TiN-ZrCo membrane manufacturting process. Gabi was used as software. The Eco-Indicator 99 methodology was used to evaluate the 11 impact categories and the 10 impact categories using the CML 2001 methodology. Precursor TiN was synthesized by sol-gel method and zirconium was coated by ball mill method. The metallurgical, physical and thermodynamic characteristics of the membranes were analyzed by using Scanning Electron Microscope (SEM), Energy Dispersive X-ray (EDS), X-ray Diffraction (XRD), Thermo Gravimetry/Differential Thermal Analysis (TG/DTA), Brunauer, Emmett, Teller (BET) and Gas Chromatograph System (GP). As a result of the characterization and normalization, the environmental impacts of each category of impacts were GWP 100 years with the highest environmental impact of 99.9%.

고액공존 과공정 Al-Si합금의 교반응고시 미세조직변화 (Microstructural changes during semi-solid state processing of hypereutectic Al-Si alloys)

  • 유영호;김도향
    • 한국주조공학회지
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    • 제15권5호
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    • pp.483-493
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    • 1995
  • The microstructural changes during semi-solid state processing of hypereutectic Al-Si alloy has been investigated in the present study. Stirring of semi-solid slurry results in the morphological changes of the primary Si particles, i.e. from angular rod shape to near-spherical shape. Besides the spherodization of primary Si particles, the average particle size increases, especially, at much higher rate in the final stage than that in the early stage of stirring. Various microstructure characterization techniques, such as anisotropic etching, SEM imaging and ECP analysis, reveal that the spherodization of primary Si particles occurs by the combinations of the mechanisms of coalescence, fracture, and wear of the individual particles. Isothermal shearing of hypereutectic Al-Si at $580^{\circ}C$ shows that spherical ${\alpha}-Al$ particles are formed by the dissociation of Al-Si eutectic structure at the early stage of isothermal shearing. The spherical ${\alpha}-Al$ particles gradually grow by the mechanisms of Ostwald ripening and coalescence of the particles.

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High Temperature Fiber Fragmentation Characteristics of SiC Single-Fiber Composite With Titanium Matrices

  • Matikas, Theodore E.
    • Advanced Composite Materials
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    • 제17권1호
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    • pp.75-87
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    • 2008
  • Aerospace structural applications, along with high performance marine and automotive applications, require high-strength efficiency, which can be achieved using metal matrix composites (MMCs). Rotating components, such as jet-engine blades and gas turbine parts, require materials that maximize strength efficiency and metallurgical stability at elevated temperatures. Titanium matrix composites (TMCs) are well suited in such applications, since they offer an enhanced resistance to temperature effects as well as corrosion resistance, in addition to optimum strength efficiency. The overall behavior of the composite system largly depends on the properties of the interface between fiber and matrix. Characterization of the fiber.matrix interface at operating temperatures is therefore essential for the developemt of these materials. The fiber fragmentation test shows good reproducibility of results in determining interface properties. This paper deals with the evaluation of fiber fragmentation characteristics in TMCs at elevated temperature and the results are compared with tests at ambient temperature. It was observed that tensile testing at $650^{\circ}C$ of single-fiber TMCs led to limited fiber fragmentation behavior. This indicates that the load transfer from the matrix to the fiber occurs due to interfacial friction, arising predominantly from mechanical clamping of the fiber by radial compressive residual and Poisson stresses. The present work also demonstrates that composite processing conditions can significantly affect the nature of the fiber.matrix interface and the resulting fragmentation of the fiber.

Hot Wall Epitaxy (HWE) 법에 의한 $CuInTe_2$ 단결정 박막 성장과 가전자대 갈라짐에 대한 광전류연구 (Growth and Characterization of $CuInTe_2$ Single Crystal Thin Films by Hot Wall Epitaxy)

  • 홍광준;박창선
    • 한국전기전자재료학회:학술대회논문집
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    • 한국전기전자재료학회 2003년도 추계학술대회 논문집 Vol.16
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    • pp.156-159
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    • 2003
  • The stochiometric mixture of evaporating materials for the $CuInTe_2$ single crystal thin films was prepared from horizontal furnace. To obtain the single crystal thin films, $CuInTe_2$ mixed crystal was deposited on throughly etched GaAs(100) by the Hot Wall Epitaxy(HWE) system. The source and substrate temperature were $610^{\circ}C\;and\;450^{\circ}C$ respectively, and the growth rate of the single crystal thin films was about $0.5{\mu}m/h$. The crystalline structure of single crystal thin films was investigated by the double crystal X-ray diffraction(DCXD). From the photocurrent spectra, we have found that values of spin orbit coupling ${\Delta}So$ and crystal field splitting ${\Delta}Cr$ ware $0.283{\underline{3}}eV\;and\;0.120{\underline{0}}eV$, respectively.

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수열합성법을 이용한 세륨산화물 나노분말의 특성 및 합성에 대한 연구 (Synthesis and Characterization of $CeO_2$ Powders by the Hydrothermal Process)

  • 공명호;나한길;김현우;양학희
    • 반도체디스플레이기술학회지
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    • 제9권2호
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    • pp.49-54
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    • 2010
  • We have successfully synthesized $CeO_2$ nanopowders by means of the hydrothermal method, in a low temperature range of $100-200^{\circ}C$. In order to investigate the structure and morphology of the nanopowders, scanning electron microscopy and X-ray diffraction have been employed. In addition, for exploring the optical properties, Raman spectroscopy, Fourier transform infrared spectroscopy, and photoluminescence spectroscopy have been used. In the optimized condition, with the pH, velocity, and time of 4.5, 600 rpm, and 60 h, the $CeO_2$ nanopowders with a diameter ranging from 50 to 150 nm have been synthesized. The nanopowders exhibited the visible emission mainly in the blue region. With comparing the reaction time, it is revealed that the extinction of functional groups at 60 h contributed to the growth and homogenization of the $CeO_2$ powders. Since the overgrowth and agglomeration of nanopowders were found, we suggest that the cracking/growth process is more favorable mechanism than the dissolution/precipitation process.