• Journal of Korea Society of Industrial Information Systems
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• v.17 no.2
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• pp.73-80
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• 2012

It has been highly required to develope an automatic metal surface inspection system, specifically using image processing techniques, which can replace the visual inspection method in the steel industry. In this paper, we propose a precisional surface measurement system using the moving average image processing technique. When the surface patterns which are generated in the rolling process of metal plates are recognized as defects, the proposed system can measure the actual number of defects. It has been proved that our system shows better results than the conventional FFT method.

• Journal of the Korean Institute of Electrical and Electronic Material Engineers
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• v.29 no.6
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• pp.365-369
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• 2016

In this paper, we fabricated Cu/Mn alloy shunt resistor with low resistance and thermal stability for use of mobile electronic devices. We designed metal alloy composed of copper (Cu) and manganese (Mn) to embody in low resistance and low TCR which are conflict each other. Cu allows high electrical conductivity and Mn serves thermal stability in this Cu/Mn alloy system. We confirmed the elemental composition of the designed metal alloy system by using energy dispersive X-ray (EDX) analysis. We obtained low resistance below $10m{\Omega}$ and low temperature coefficient of resistance (TCR) below $100ppm/^{\circ}C$ from the designed Cu/Mn alloy resistor. And in order to minimize resistance change caused by alternative frequency on circuit, shape design of the metal alloy wire is performed by rolling process. Finally, we conclude that design of the metal alloy system was successfully done by alloying Cu and 3 wt% of Mn, and the Cu/Mn alloy resistor has low resistance and thermal stability.

• Proceedings of the Korean Society for Technology of Plasticity Conference
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• 1996.03a
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• pp.62-72
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• 1996

A process model is formulated considering the effect of crystallographic testure developed in forming process. The deformation induced plastic anisotropy can be predicted by capturing the evolution of texture during large deformatin in the poly crystaline aggregate. The anisotropic stiffness matrix for the aggregate is derived and implemented in Dulerian finite element code. As an application , the evolution of texture in rolling, drawing and extrusion processes are simulated . The numerical results show good agreement with reported experimental textures.

• Journal of the Korean Society for Precision Engineering
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• v.13 no.8
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• pp.13-27
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• 1996

소성가공이란 원재료를 소성변형(Plastic deformation)을 통해서 고체의 제품을 만드는 가공법이다. 가공중에 물체의 질량과 체적에는 크게 변화가 없다. 소성 가공중 주응력이 어떻게 작용하느냐에 따라서 소성가공을 여러가지로 분류하고 있다. 즉, Metal Forming은 다음과 같이 분류할 수 있다. 1) Compound Forming에는, Rolling, Free forming, Die forming, Stamping, Pressing 2) Tension compression forming에는, Drawing, Deep-drawing, Rimming, Spinning, Bulge forming 3) Tension forming에는 Lengthening, Widning, Deepening 4) Bending에는 Bending with linear tool motion, Bending with rotary tool motion 5) Thrust forming에는 Swaging, Twisting이 있다.

• Transactions of Materials Processing
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• v.5 no.4
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• pp.297-304
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• 1996

A process model is formulated considering the effect of crystallographic texture developed in forming process. The deformation induced plastic anisotropy can be predicted by capturing the evolution of texture during large deformation in the polycrystalline aggregate. The anisotropic stiffness matrix for the aggregate is derived and implemented in Eulerian finite element code using a Consistent Penalty method. As an application the evolution of texture in rolling drawing and extrusion processes are simulated. The numerical results show good agreements with report-ed experimental textures.

• Proceedings of the Korean Society for Technology of Plasticity Conference
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• 1995.03a
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• pp.233-237
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• 1995

Effects of frictional laws on finite element solutions in bulk metal forming were investigated in this paper. The Coulomb friction and the constant shear friction law were compared through finite element anlayses of compression of ring and cylinders with different aspect rations, ring-gear forging and hot strip rollin under the isothermal condition. It has been shown that two laws may yield quite different results inthe case that the aspect ration of a process is large, for example , strip rolling and ring -gear forging and that the difference depends mainly on the aspect ratio and the friction.

• Progress in Superconductivity
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• v.1 no.2
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• pp.120-124
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• 2000

Ni-13%Cr and Ni-70%Cu alloy tapes were prepared by using high purity metal powders as starting materials. The Ni-13%Cr and the Ni-70%Cu mixtures were isostatically pressed, sintered, rolled and texture-annealed. SEM EDS analysis showed that copper and nickel atoms were completely mixed, while the alloying between the chromium powders and the nickel powders was incomplete. In spite of incomplete alloying between nickel and chromium powders, sharp cube-texture was developed for the Ni-13%Cr tape as well as the Ni-70%Cu tape.

• Journal of Advanced Marine Engineering and Technology
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• v.12 no.1
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• pp.47-54
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• 1988

TMCP steel manufactured by controlled rolling followed by accelerated cooling process is known to have extra-ordinary mechanical properties such as tensile strength and toughness. However, there is much uncertainty about the fatigue fracture characteristics of this steel. In this paper, the fatigue fracture behaviour of the TMCP steel in base metal and weldment were inspected through the Dynamic Implant test method. Those results were quantitavely compared with those of the ordinary normalized steel of same strength level. Moreover, the effect of the diffusible hydrogen included in the welded part on the fatigue fracture behaviour were made clear. As the experimental results, the fatigue fracture characteristics of the TMCP steel in case of base metal proved out to be superior to that of the normalized steel. However, the TMCP steel weldment including the diffusible hydrogen appeared to have inferior fatigue characteristics compared with the same conditioned normalized steel weldment.

• Journal of Ocean Engineering and Technology
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• v.11 no.3
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• pp.39-47
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• 1997

Recently developed TMCP steels, which were manufactured by controlled rolling followed by accelerated cooling process, were examined to study their characteristics and weldability. Accelerated cooling type TMCP steel's hardness test result exhibited high value on weld zone. On the contrary, base metal and HAZ exhibited comparatively the similar value. On this experiment result Softening of HAZ is not occurred. in the-heat affected zone, grain size repression be caused by chemical composition properties which a small quantity Al-Ti-B-N. Changing stress ratio near-threshold fatigue crack propagation experiments were carried out. According to this result, crack propagation velocity of the HAZ exhibited slower than the base metal and near-threshold value had increased at the HAZ. Finally accelerated cooling type TMCP steels were exhibited excellent mechanical properties in both strength and toughness.

• Proceedings of the Korean Society for Technology of Plasticity Conference
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• 2005.05a
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• pp.423-427
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• 2005

Sandwich structures, which are composed of a thick core between two thin faces, are commonly used in many engineering applications because they combine high stiffness and strength with low weight. Depending on the application of a particular sandwich structure, various types of cores can be used. The production of sandwich sheets by a rolling process, which is a more efficient and economical approach compared to other types of processes, has become an increasingly important subject of study. In this paper, we have studied the embossing structure of sheet type and developed embossing roll mold with $\Phi3$ pattern and roll forming system.