• 마이크로전자및패키징학회지
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• 제31권2호
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• pp.1-8
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• 2024

Bonding wires are composed of conductive metals of Au, Ag & Cu with excellent electrical conductivities for transmitting power and signals to wafer chips. Wire metals do not provide electrical insulation, adhesion promoter and corrosion passivation. Adhesion between metal wires is extremely weak, which is responsible for wire cut failures during thermal cycling. Organic coating for electrical insulation does not satisfy bondability and manufacturability, and it is complex to apply very thin organic coating on metal wires. Automotive packages require enhanced reliability of packages under harsh conditions. LED and power packages are susceptible to wire cut failures. Contrary to conventional OCB behaviors, forming gas was not required for free air ball formation for both Ag and Pd-coated Cu wires with Al₂O₃ passivation.

• Advances in materials Research
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• 제8권4호
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• pp.295-311
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• 2019

In this study, a three-dimensional Finite Element Model has been developed to estimate the size of the weakened zone in a bi-material a ceramic bonded to metal. The calculations results were compared to those obtained using Scanning Electron Microscope (SEM). In the case of elastic-plastic behaviour of the structure, it has been shown that the simulation results are coherent with the experimental findings. This indicates that Finite Element modeling allows an accurate prediction and estimation of the weakening effect of residual stresses on the bonding interface of Alumina. The obtained results show us that the three-dimensional numerical simulation used by the Finite Element Method, allows a good prediction of the weakened zone extent of a ceramic, which is bonded with a metal.

• 한국산학기술학회논문지
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• 제16권7호
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• pp.4357-4363
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• 2015

본 연구는 베릴륨 함유하지 않은 Ni-Cr계 도재용 금속에 전용도재를 도포, 소성된 시편을 3점 굴곡 시험으로 결합강도를 측정하고, SAM/EDS로 표면성분관찰 실험한 AVOVA와 Tukey HSAD 사후검정을 실시한 결과는 다음과 같은 결론을 얻었다. 첫째. 모든 군에서 ISO 9693의 치과용 금속-도재 시편의 최소 결합강도의 최소치인 25 MPa의 전단결합강도를 상위하며 안정적인 결과값을 나타냈다. 둘째. 결합 강도는 대조군 V1은 $32.37{\pm}1.91MPa$으로 나타났고, 실험군 V2 $38.25{\pm}1.38MPa$, 실험군 V3 $46.43{\pm}2.14MPa$, 그리고 실험군 V4 $47.21{\pm}1.72MPa$, 순으로 나타났으며 통계적으로 유의한 차이를 보였다. 사후 검정 (Tukey's HSD test) 결과, 결합강도 실험결과 실험군 V4는, 대조군 V1보다 높게 나타났다. 셋째. 금속-도재의 결합에서 산화처리를 시행한 군보다 시행하지 않고 불투명 도재를 도포하고 소성한 군이 높게 나타났으며, paste불투명 도재보다 분말 불투명도재의 사용에 따른 결합강도가 더 높게 나타났다. 넷째. 실험군 V4는 금속과 도재의 결합강도 비교에서 가장 높게 나타났다.

• 한국수소및신에너지학회논문집
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• 제22권1호
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• pp.77-82
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• 2011

In this study, a metal-supported SOFC was fabricated using a relatively cheap and simple process. The adhesion process between ceramic cell and metal support was performed in high temperature over $1400^{\circ}C$ and the deformation of large metal-supported cell happened in this process. Using bi-layered metal support fabricated by diffusion bonding, the deformation of the metal-supported cell can be minimized and the sealing efficiency of anode and cathode was improved. The flatness of the cell was improved by over 20% and the maximum power density of over 0.5 $Wcm^{-2}$ was obtained at the operation condition of $800^{\circ}C$.

• 대한치과교정학회지
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• 제31권2호통권85호
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• pp.261-270
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• 2001

본 연구의 목적은 bracket 부착시 광조사시간을 획기적으로 감소시킬 수 있는 plasma arc light의 임상적 유용성을 visible light 중합시의 전단결합강도와 접착파절양상과 비교해 봄으로써 평가해 보는데 있다. 사람의 상하악 소구치를 포매하여 만든 레진블럭시편에 광중합 접착제인 Transbond$^{\circledR}$를 사용하여 수종의 bracket을 각각의 조건에 따라 부착한 후 만능 물성시험기를 이용하여 전단결합강도를 측정하고, 접착파절양상을 stereoscope을 이용하여 관찰하여 다음과 같은 결과를 얻었다. 1. Plasma arc light를 이용한 수종의 bracket 접착시 metal bracket과 ceramic bracket의 전단결합강도는 임상적으로 사용하기에 충분한 값을 나타내었으며, resin bracket 경우 다른 bracket 비해 전단결합강도가 현저히 작은 값을 나타내었지만 임상적으로 사용이 가능한 값을 나타내었다. 2. Visible light를 이용한 metal bracket의 광중합시 광조사시간에 따른 전단결합강도는 광조사 시간에 따른 유의한 차이를 보이지 않았으며, 임상적으로 사용하기에 충분한 강도를 나타내었다. 3. Plasma arc light를 이용한 수종의 bracket 접착시 접착제 잔류지수를 통해 접착파절양상을 관찰한 결과, metal bracket과 resin bracket 경우 bracket기저면에 접착제가 반 이상 남아 있지 않은 경우가 많았으며, ceramic bracket의 경우 bracket기저면에 접착제가 반 이상 남아 있는 경우가 많았다. 4. Metal bracket의 부착시 plasma arc light를 2초간 광조사한 군과 visible light를 10초간 광조사한 군의 전단결합강도와 접착파절양상을 비교시 유의한 차이를 보이지 않았다. 6. Plasma arc light를 이용한 광중합시 광조사 거리에 따른 전단결합강도는 거리가 증가할수록 감소하였다. 이상의 실험 결과는 plasma arc light를 이용한 bracket의 접착시 전단결합강도 저하의 우려 없이 임상적으로 사용 가능함을 시사한다.

• 한국표면공학회지
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• 제31권1호
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• pp.12-23
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• 1998

The Thermal Barrier Coating(TBC) has been used to improve the heat barrier and tribological properties of the aircraft engine and the automobile engine in high temperature. Especially, the high temperature tribological propertied of the cylinder haed and the piston crown of diesel engine was emphasized. Therefore, the purpose of this work was to evaluate the microstructure, tribological propeer in high tempearmal shock resistance and bonding strength of five layer functionally gradient TBC for the applications. The five layerwere composed with 100% ceramic insulating later, 75(ceramic):25 (metal) layer, 50:50 layer, 25:75 layer and 100% metal bonding layer to redude the thermal stress. the YSL and MSL poweders were the insulation ceramics powers. The NiCrAly, Inconel625 and SUS powders were the bonding and mixingg powders for plasma spray process. According to the result of high temperature wear test, the wera resistance of YSZ/NiCrAlY siytem was most out standing at 600 and $800^{\circ}C$. At $400^{\circ}C$, the wear resistance of YSZ/Inconel system was better than others. Wear volume at other temperature because of the low temperature degration of zirconia. The thermal shock mechanism of 5 later is the vertical crack gegration in insulating layer. this means that the initial cracks were generated in the top layer, and then developed into the composite layers during thermal shock test. Finally, these cracks werereached to the interface of coating and substrate and also, these vertioal cracks join with the horizontal cracks of the each layers. The bonding strength of YSZ/NiCrAlY and YSZ/Inconel 5 layer system is better than other 5layer systems. The theramal shock resistance of thermal barrier coating s with 5 layer system is better than that of 3 layers and 2 layers.

• 한국세라믹학회지
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• 제32권10호
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• pp.1203-1211
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• 1995

The tests of three point bending and vickers hardness have been carried out to investigate mechanical characteristics of bioceramics for artificial dental crowns. And color and color difference test has been performed to study chromaticity changes after sintering specimens composited with glass and leucite powders. In addition, thermal dilation test has been carried out to examine bonding relations between dental porcelain and metal frame (Ni-Cr alloy). The result of three point bending test showed a maximum strength of about 68 MPa. Thermal expansion coefficient changed from 8.3$\times$10-6/$^{\circ}C$ to 13.5$\times$10-6/$^{\circ}C$ with increasing leucite content (0~30wt.%) in glass matrix. Bonding between porcelain (25% leucite-75% glass) and Ni-Cr alloy was excellent.

• 한국세라믹학회지
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• 제27권6호
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• pp.755-762
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• 1990

The tungsten paste was printed on the surface of 92% alumina sheet which was made by type casting process. The printed tungsten was bonded on the Al2O3 by co-firing in reducing atmosphere. During the co-firing, the binder burn-out was easier in wet H2 atmosphere than in dry H2, which affected sintered density. In practically, the use of wet H2 above 100$0^{\circ}C$ was beneficial for density of alumina and bond strength. This phenomena occured more distinctly when atmosphere varied from dry H2 to wet H2 than varied dew point in wet H2. In wet H2, the improvement in bonding strength can be attributed to good glass migration into the metal layer due to inhibition of the tungsten particle growth, with increase of alumina density, at the temperatrue higher than 100$0^{\circ}C$.

• 대한기계학회논문집A
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• 제21권10호
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• pp.1541-1550
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• 1997

Since the ceramic/metal joint material is made at a high temperature, the residual stress develops when it is cooled from bonding temperature to room temperature due to remarkable difference of thermal expansion coefficient between ceramic and metal. As residual stress at ceramic/metal joints influences the strength of joints, it is important to estimate residual stress quantitatively. In this study, it is attempted to estimate joint residual stress of Si$_3$N$_4$STS304 joints quantitatively and to compare the strength of joints. The difference of residual stress is measured when repeated thermal cycl is loaded, under the conditions of the practical use of the ceramic/metal joint. The residual stress increases at 1 cycle of thermal load but decreases in 3 cycles to 10 cycles of thermal load. And 4-point bending test is performed to examine the influence of residual stress on fracture strength. As a result, it is known that the stress of joint decreases as the number of thermal cycle increases.

• Journal of Welding and Joining
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• 제9권4호
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• pp.17-27
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• 1991

The direct brazing technology which could be used for the simplification of brazing process and the improvement of brazed joint quality was studied with $Al_2O_3$ and stainless steels. The brazing of $Al_2O_3$ to STS304 or STS430 was performed under different brazing conditions such as brazing filler metal, temperature, heating rate and brazing time. Microstructural observation and chemical analysis be SEM/EPAM were carried out to verify the quality of brazed joints. 4-point bending strength of brazed joints was also measured to find the optimal brazing conditions. The results showed that, in brazing of $Al_2O_3$, the mixed oxide layer resulted from the reaction between Ti in filler metal and oxide layer on the material surface to be brazed was found to be bery important for the joint quality. The width of oxide layer varied with the brazing conditions such as brazing time, heating rate and chemical composition of filler metals. The strength of brazed joints was more affected by the type of materials and their thermal properties than by brazing heat cycle.