• Title/Summary/Keyword: Metal-Loading

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Experimental Analysis on Yield Strength of Pipe Connectors and Joints for Pipe Framed Greenhouses (파이프골조 온실의 조립연결구 내력에 관한 실험적 연구)

  • Nam, Sang-Woon;Kim, Moon-Ki;Kwon, Hyuck-Jin
    • Proceedings of the Korean Society of Agricultural Engineers Conference
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    • 2001.10a
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    • pp.271-274
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    • 2001
  • Experiments on the yield strength of pipe connectors made of metal wire, joint pins, pole pipes, multi span insertion joints, and T-clamp joints used in pipe houses were conducted. The strength of connections of a pipe connector made of metal wire was adequate but it had a big difference according to loading direction. The collapse load of pipes connected with a joint pin was lower than that of single pipes. Also experimental results showed that pole pipes for use in a part of frame buried under the ground were safe, and the strength of multi span insertion joints should be increased. The resistant moment of T-clamp was about 13.7% of a single pipe.

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Wear characteristics of build-up weld metal using CH-90 Electrode (CH-90 용접봉을 이용한 육성 용접부의 마모 특성에 관한 연구)

  • Lee, Bo-Yeong;An, Dae-Hwan;Kim, Jae-Seong;Jin, Hyeong-Guk
    • Proceedings of the KWS Conference
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    • 2006.10a
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    • pp.225-227
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    • 2006
  • As rail steel at a crossing area must undergo much higher loading than those at regular railway, Mn-alloyed steel is normally used for its high load-carrying capability and reduced wear rate. However, as these Mn-alloyed steel is tend to have casting defects, manufacturing cost to produce defect-free Mn-alloyed steel becomes quite expensive. Therefore, in order to replace Mn-alloyed steel, we performed build-up welding using CH-90 and investigated regarding to wear characteristics of build-up weld metal.

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A COLD FORGING OF HELICAL GEAR FOR STEERING PINION

  • Kim M.E.;Kim Y.G.;Choi S.;Na K.H.;Lee Y.S.;Lee J.H.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2003.10b
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    • pp.59-62
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    • 2003
  • The precision cold forging of helical gear for steering pinion has been studied. Because of the large helix angle, there are many difficult problems to control the material flow and part dimension. The die shape was proposed to improve the flow of workpiece. In order to improve the dimensional accuracy of forged part, a FE analysis was performed. The proposed die shape drives to flow amicably workpiece. The applied load was reduced up to 10 percent, compared to the conventional-shaped-die. The elastic deformation of die has been investigated quantitatively by the 3-dimensional FE analysis. The die-land has been expanded up to $10{\mu}m$ on loading stage, based on the FEM results. Therefore, the elastic deformation amounts should be taken into consideration to improve the dimensional accuracy of forged helical gear.

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Preparation and Electroactivities of Carbon Nanotubes-supported Metal Catalyst Electrodes Prepared by a Potential Cycling

  • Kim, Seok;Jung, Yong-Ju;Park, Soo-Jin
    • Carbon letters
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    • v.10 no.3
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    • pp.213-216
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    • 2009
  • The electrochemical deposition of Pt nanoparticles on carbon nanotubes (CNTs) supports and their catalytic activities for methanol electro-oxidation were investigated. Pt catalysts of 4~12 nm average crystalline size were grown on supports by potential cycling methods. Electro-plating of 12 min time by potential cycling method was sufficient to obtain small crystalline size 4.5 nm particles, showing a good electrochemical activity. The catalysts' loading contents were enhanced by increasing the deposition time. The crystalline sizes and morphology of the Pt/support catalysts were evaluated using X-ray Diffraction (XRD) and Transmission Electron Microscopy (TEM). The electrochemical behaviors of the Pt/support catalysts were investigated according to their characteristic current-potential curves in a methanol solution. In the result, the electrochemical activity increased with increased plating time, reaching the maximum at 12 min, and then decreased. The enhanced electroactivity for catalysts was correlated to the crystalline size and dispersion state of the catalysts.

Approximate Yield Criterion for Voided Anisotropic Ductile Materials

  • Kim, Youngsuk;Sungyeun Won;Kim, Dogsoo;Hyunsung Son
    • Journal of Mechanical Science and Technology
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    • v.15 no.10
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    • pp.1349-1355
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    • 2001
  • As most fractures of ductile materials in metal forming processes occurred due to the results of evolution of internal damage - void nucleation, growth and coalescence. In this paper, an approximate yield criterion for voided (porous) anisotropic ductile materials is developed. The proposed approximate yield function is based on Gurson's yield function in conjunction with the Hosford's non-quadratic anisotropic yield criterion in order to consider the characteristic of anisotropic properties of matrix material. The associated flow rules are presented and the laws governing void growth with strain are derided. Using the proposed model void growth of an anisotropic sheet under biaxial tensile loading and its effect on sheet metal formability are investigated. The yield surface of voided anisotropic sheet and void growth with strain are predicted and compared with the experimental results.

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Shearing Properties of Hard Metal Powder and Iron Powder in the Low Density Range

  • Jonsen, P.;Haggblad, H.A.
    • Proceedings of the Korean Powder Metallurgy Institute Conference
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    • 2006.09b
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    • pp.1296-1297
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    • 2006
  • Both plastic and elastic properties change dramatically from the beginning to the end of the compaction phase. Previous investigations have shown that powder transfer and high powder flow during initial compaction at low density affects the strength of the final component significantly. Investigated here are shear failure and elastic shear modulus in the low density range for hard metal powder and for pre-alloyed water atomized iron powder. Direct shear test equipment for sand and clay has been modified to measure the shearing properties of powder for an axial loading between 1 kPa and 500 kPa.

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Evaluation of elastic-plastic behavior in MMC interface according to the reinforced fiber placement structure (강화섬유 배치구조에 따른 MMC계면에서의 탄소성거동 평가)

  • Kang, Ji-Woong;Kim, Sang-Tae;Kwon, Oh-Heon
    • Proceedings of the KSME Conference
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    • 2004.04a
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    • pp.410-414
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    • 2004
  • Under longitudinal loading continuous fiber reinforced metal matrix composite(MMC) have interpreted an outstanding performance. However, the applicability of continuous fiber reinforced MMCs is somewhat limited due to their relatively poor transverse properties. Therefore, the transverse properties of MMCs are significantly influenced by the properties of the fiber/matrix interface. In this study, elastic-plastic behavior of transversely loaded unidirectional fiber reinforced metal matrix composites investigated by using elastic-plastic finite element analysis. Different fiber placement(square and hexagon) and fiber volume fractions were studied numerically. The interface was treated as three thin layer (with different properties) with a finite thickness between the fiber and the matrix. The analyses were based on a two-dimensional generalized plane strain model of a cross-section of an unidirectional composite by the ANSYS finite element analysis code.

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Thin Sheet Metal Forming Process Analysis and Formability Evaluation using Electromagnetic Force (전자기력을 이용한 박판 성형 공정 해석 및 성형성 평가)

  • Seo, Y.H.;Heo, S.C.;Ku, T.W.;Song, W.J.;Kim, J.;Kang, B.S.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2008.05a
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    • pp.387-390
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    • 2008
  • Electromagnetic forming (EMF) technology, which is one of the high speed forming methods, has been used for the forming process in various industry fields. Numerical approach by finite element simulation of the EMF process is presented in this study. The implicit code is used to obtain the numerical model of the time-varying currents that are discharged through the coil in order to obtain the transient magnetic forces. In addition, the body forces generated in the workpiece are used as the loading condition to analyze deformation of thin sheet metal workpiece using explicit code. Numerical approach for a dimpled shape by EMF process is carried out and the simulated results of the dimpled shape by EMF are reviewed in view of the deformed shape and formability evaluation.

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Spring-back prediction for sheet metal forming process using hybrid membrane/shell method (하이브리드 박막/쉘 방법을 이용한 박판성형공정의 스프링백 해석)

  • F. Pourboghrat
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 1999.03b
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    • pp.62-65
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    • 1999
  • To reduce the cost of finite element analyses for sheet forming a 3D hybrid membrance/sheel method has been developed to study the springback of anisotropic sheet metals. in the hybrid method the bending strains and stresses were analytically calculated as post-processing using incremental shapes of the sheet obtained previously from the membrane finite element analysis. To calculate springback a shell finite element model was used to unload the final shape of the sheet obtained from the membran code and the stresses and strains that were calculated analytically. For verification the hybrid method was applied to predict the springback of a 2036-T4 aluminum square blank formed into a cylindrical cup. the springback predictions obtained with the hybrid method was in good agreement with results obtained using a full shell model to simulateboth loading an unloading and the experimentally measured data. The CPU time saving with the hybrid method over the full shell model was 75% for the punch stretching problem.

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A Numerical Study Using Micromechanics Model for Metal Matrix Composites (금속복합재료의 미세구조역학 모델을 이용한 수치해석적 연구)

  • 김홍건;장성호;장대성;정수경
    • Proceedings of the Materials Research Society of Korea Conference
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    • 1994.11a
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    • pp.133-136
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    • 1994
  • A microcechanical analysis based on the single fiber model has studied in the standpoint of stress-strain hysteresis response. A comparative study of constraint and unconstraint effects ha been taken into account to investigate includes the stress grouping technique to evaluate the domain-based field quantities. Results indicated that the development of significant fiber stresses both for the tensile and compressive loading, due to the constraint effects, provides an important contribution to the composited strengthening

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