• 제목/요약/키워드: Metal wire

검색결과 496건 처리시간 0.032초

고속가공에 의한 쾌속제작용 자동충진 공정개발 (Development of Automatic Filling Process for Rapid Manufacturing by High-speed Machining Process)

  • 신보성;양동열;최두선;이응숙;제태진;김기돈;이종현;황경현
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2001년도 춘계학술대회 논문집
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    • pp.28-31
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    • 2001
  • Recently, in order to satisfy the consumer's demand the life cycle and the lead-time of a product is to be shortened. It is thus important to reduce the time and cost in manufacturing trial products. Several techniques have been developed and successfully commercialized in the market RPM(Rapid Prototyping and Manufacturing). However, most commercial systems currently use resins or waxes as the raw materials. So, the limited mechanical strength for functional testing is regarded as an obstacle towards broader application of rapid prototyping techniques. To overcome this problems, high-speed machining technology is being investigated worldwide for rapid manufacturing and even for direct rapid tooling application. In this paper, some fundamental experiments and analyses are carried out to obtain the filling time, materials, method, and process parameters for HisRP process. HisRP is a combination process using high-speed machining technology with automatic filling. In filling process, Bi58-Sn alloy is chosen because of the properties of los-melting point, low coefficient of thermal expansion and enviromental friendship. Also the use of filling wire is of advantage in term of simple and flexible mechanism. Then the rapid manufacturing product, for example a skull, is machined for aluminum material by HisRP process with an automatic set-up device of 4-faces machining.

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전북 지역 일부 수원지의 물에서 불소, 칼슘 및 마그네슘 함량에 관한 조사 연구 (A Survey on the Contents of Fluoride, Calcium, and Magnesium of Reservoir Water on a Stream in the Jeon-buk Area of Korea)

  • 이인규;김종규
    • 한국환경보건학회지
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    • 제29권2호
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    • pp.38-44
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    • 2003
  • This study was performed to investigate the levels of fluoride (F), calcium (Ca), and magnesium (Mg) in water samples taken from five reservoirs or direct sources on a stream used for agricultural or domestic water in the Iksan and Wanjoo areas, Jeon-buk, Korea, and to find a possible link between Ca or Mg and fluoride in water sources in theses areas. The samples were collected by the recommendation methods of the World Health Organization and analyzed by the recommendations of the Japanese Standard Methods. Statistical analyses were performed by the analysis of variance and correlation analysis. The F levels in water samples wire 0.80~2.53 ppm. In four sampling sites the water fluoride levels exceeded 1 ppm. which if the recommended level for fluorosis/caries control. The Ca levels in water samples were 6.82~12.98 ppm, and the Mg levels were 0.30~1.97 ppm, which are lower compared with the natural levels of water sources previously reported by other investigators. This study showed a positive correlation between Ca and Mg (r= 0.8779. p<0.01) and a negative correlation between F and Ca (r=-0.6974, p<0.05) and also between F and Mg (r=-0.5581) in the water samples. However, the study did not find remarkable relationships in fluoride levels between sampling sites. These results support the fact that there were epidemics of dental fluorosis in this area. The lack of significant positive correlations in fluoride levels between sampling sites suggests that there may be some pathways for the transfer of the metal to the water through other environmental media besides the water course. Long-term epidemiological studies are needed on the relationship between high F together with low Ca and Mg levels in the water, and total human health in this community. There should alto be a long-term monitoring of the water quality in this area.

고정도.고속 Groove Die Set (High-accuracy and High-speed Groove Die Set)

  • 김건회
    • 한국공작기계학회논문집
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    • 제17권1호
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    • pp.7-15
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    • 2008
  • Currently existing high-accuracy and high-speed die sets used in reciprocal press create scratches at the surface of guide posts, steel balls, and bushes due to vertical movement of balls with point-contacts between inner surface of bushes and guide posts. Consequently, accuracy of the die set and the life span of the metal mold are reduced. However, those scratches could reduce the pre-load of the steel ball. This research designed and developed a groove-type die set which improves life span of the die set by eliminating point-contacts of steel balls with guide posts. The guide post consisted of a steel-ball retainer, a steel-ball retainer stopper, a guide bush, a guide pin, a snap ring, and a spring. The steel-ball retainer has 72 holes with 8 columns of 9 holes in each column. The inner surface of the guide bush was grinded(surface roughness: $Ra\;\\;0.2{\mu}m$, accuracy: $0\;{\sim}\;-0.002mm$) after NC turning and heat treatment. Also, a line of small intermediate pocket was processed inside of the guide bush for lubrication and elimination of foreign materials. Guide grooves of steel balls were processed using a wire EDM(Electrical Discharge Machining) after heat treatment. With such a design of the guide post stated above, loads against steel balls could be dispersed greatly by the line contacts through the guide groove between the guide post and the guide bush, and the life span of the guide post could be expanded semi-permanently.

이층 기판용 3 dB 커플러 (A 3 dB Coupler for Double Sided Printed Circuit Boards)

  • 이동호
    • 전기전자학회논문지
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    • 제18권4호
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    • pp.559-565
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    • 2014
  • 가장 많이 쓰이는 FR4 이층 기판을 사용하여 3 dB 커플러를 설계하고 제작하였다. 커플러 일부의 겹치는 면적을 키워서 커플링을 증가시키고 대역폭을 증가시키는 구조를 제안하였다. 설계를 위한 주요 파라미터 값들을 여러 조건에 따라 도시하였고, 시뮬레이션과 측정을 통해 검증하였다. 제작된 커플러의 크기는 $30{\times}14mm^2$이고, 중심 주파수 2.5 GHz 에서 0.6 dB의 삽입 손실과 $90.5^{\circ}$의 위상차를 측정으로부터 얻었다. 측정된 삽입 손실 $3.6{\pm}0.5dB$에 대한 주파수 범위는 1.72 GHz에서 3.08 GHz이다. 제안한 커플러는 기존의 랭 커플러와 유사한 성능을 보였고, 와이어 본딩 공정이 필요 없어 추가 비용이 들지 않고 도선의 폭과 간격이 넓어서 제작이 용이하다.

2.14-GHz 대역 고효율 Class-F 전력 증폭기 개발 (Development of a 2.14-GHz High Efficiency Class-F Power Amplifier)

  • 김정준;문정환;김장헌;김일두;전명수;김범만
    • 한국전자파학회논문지
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    • 제18권8호
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    • pp.873-879
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    • 2007
  • 본 논문에서는 Freescale사의 Si-LDMOSFET 4-W 소자를 이용하여 고효율 class-F 전력 증폭기를 구현하였다. Class-F 전력 증폭기를 구현하는데 있어서 모든 하모닉 성분들에 대해 원하는 임피던스를 갖도록 조정하기는 불가능하기 때문에 2차와3차 하모닉 성분만을 조율하여 회로의 간결함과 동시에 상대적으로 높은 효율을 얻을 수 있었다. 또한, 본 논문에 설계된 증폭기는 보다 정확하게 하모닉 성분을 조율하기 위해, LDMOSFET의 대신 호 등가 모델에서 가장 큰 영향을 미치는 drain-source capacitance(Cds)와 bonding inductance(Lb)를 추출하여 하모닉 조율 회로를 설계하였다 제작된 고효율 class-F 전력 증폭기의 측정 결과 drain-efficiency(DE) 65.1%, power-added-efficiency(PAE) 60.3%의 효율을 얻을 수 있었다.

초소형 볼트의 비트 깊이에 따른 체결 토크 예측 (Prediction of Joining Torque for Bit Depth of Subminiature Bolt)

  • 이현규;박근;나승우;김종봉
    • 대한기계학회논문집A
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    • 제38권8호
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    • pp.917-923
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    • 2014
  • 휴대폰과 같은 전자제품의 소형화로 체결 부품도 소형화가 요구된다. 초소형 볼트의 머리부분 두께 감소 요구에 따라 체결시 볼트 머리부 파손으로 충분한 체결력을 확보하는데 어려움이 있다. 본 연구에서는 볼트 깊이에 따른 체결 토크를 해석적으로 예측하여 비트 형상 설계에 활용하고자 한다. 볼트 머리부는 주로 전단 파손이 발생하기 때문에, 볼트용 선재의 전단 실험을 통하여 파손 기준을 설정하였다. 그리고, 설정된 전단파손 기준을 바탕으로 체결시 파손 형상과 최대 체결 토크를 예측하였다. 또한, 머리부에 성형되는 비트의 깊이에 따른 최대 체결토크을 예측하였다. 비트 깊이가 깊을수록 볼트 머리와 나사부의 경계에서 응력 집중으로 파손이 빨리 발생하고, 최대 체결 토크도 작아짐을 알 수 있었다.

양극산화알루미늄의 형상제어와 이를 이용한 실리콘 분말 전극 지지체 효과 (Shape Control of Anodic Aluminum Oxide and Effect as Support of Silicon Powder Electrode)

  • 송주석;하종근;김유영;박동규;안인섭;안주현;조권구
    • 한국분말재료학회지
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    • 제22권4호
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    • pp.240-246
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    • 2015
  • Anodic aluminum oxide (AAO) has been widely used for the development and fabrication of nano-powder with various morphologies such as particle, wire, rod, and tube. So far, many researchers have reported about shape control and fabrication of AAO films. However, they have reported on the shape control with different diameter and length of anodic aluminum oxide mainly. We present a combined mild-hard (or hard-mild) anodization to prepare shape-controlled AAO films. Two main parameters which are combination mild-hard (or hard-mild) anodization and run-time of voltage control are applied in this work. The voltages of mild and hard anodization are respectively 40 and 80 V. Anodization was conducted on the aluminum sheet in 0.3 mole oxalic acid at $4^{\circ}C$. AAO films with morphologies of varying interpore distance, branch-shaped pore, diameter-modulated pore and long funnel-shaped pore were fabricated. Those shapes will be able to apply to fabricate novel nano-materials with potential application which is especially a support to prevent volume expansion of inserted active materials, such as metal silicon or tin powder, in lithium ion battery. The silicon powder electrode using an AAO as a support shows outstanding cycle performance as 1003 mAh/g up to 200 cycles.

생분해성 고분자 코팅이 담관용 마그네슘 합금 스텐트의 분해 속도와 기계적 물성에 미치는 영향 (Effect of Biodegradable Polymer Coating on the Corrosion Rates and Mechanical Properties of Biliary Magnesium Alloy Stents)

  • 김현욱;이우일;송기창
    • Korean Chemical Engineering Research
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    • 제58권1호
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    • pp.36-43
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    • 2020
  • 생분해성 금속인 마그네슘 합금 와이어를 이용하여 담관용 스텐트를 제작하였다. 생체 내에서 마그네슘 합금의 문제점인 빠른 분해 및 부식을 제어하기 위하여 마그네슘 합금 와이어를 생분해성 고분자인 polycaprolactone (PCL), poly(propylene carbonate) (PPC), poly(L-lactic acid) (PLLA), poly(D,L-lactide-co-glycolide) (PLGA) 등으로 코팅하였다. 표면분해가 이루어지는 고분자인 PPC의 경우는 전분해 거동을 보이는 다른 고분자들(PCL, PLLA, PLGA)에 비해 크랙이나 박리가 없어 가장 효율적으로 마그네슘 와이어의 분해 속도를 지연시켰다. 또한 생분해성 고분자 코팅이 마그네슘 합금 스텐트의 기계적 물성인 축 방향 힘에 미치는 영향에 대하여 조사하였다. 대부분의 생분해성 고분자(PCL, PLLA, PLGA)로 코팅된 스텐트는 코팅되지 않은 스텐트에 비해 축 방향의 힘이 증가하여 스텐트의 유연성을 감소시켰으나, PPC로 코팅된 스텐트는 코팅되지 않은 스텐트와 비슷한 축 방향의 힘을 나타내 스텐트의 유연성을 감소시키지 않았다. 이상의 결과로부터 PPC가 가장 효율적인 생분해성 고분자로 판단된다.

순환전압전류법에 의한 알킬기를 함유한 에탄올아민용액에서 스테인리스의 전기화학적 특성 (Electrochemical Characterization of Stainless Steel in Ethanolamine Solution Containing an Alkyl Group using Cyclic Voltammetry)

  • 박근호
    • 한국응용과학기술학회지
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    • 제31권1호
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    • pp.66-73
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    • 2014
  • 전형적인 3-전극 시스템의 순환전압전류법을 사용하여 알킬기를 가진 에탄올아민 용액 중에서 스테인리스에 대한 전류-전압 곡선을 측정하였다. 스테인리스는 작업 전극으로, Ag/AgCl 전극은 기준 전극으로, 그리고 백금선은 상대 전극으로 각각 사용하였다. N-에틸에탄올아민과 N,N-디메틸에탄올아민 용액에서의 스테인리스의 C-V특성은 순환전압전류법으로부터 산화전류에 기인한 비가역 공정으로 나타났다. 부식억제제의 확산계수의 효과는 각각 농도 증가에 따라 감소하였다. 금속의 SEM 이미지로부터 0.5 N의 전해질에서 부식억제제인 N,N-디에틸에탄올아민 ($1.0{\times}10^{-3}M$)을 첨가한 경우, 구리와 니켈에서 부식억제 효과가 향상되었다.

AN INTRODUCTION TO SEMICONDUCTOR INITIATION OF ELECTROEXPLOSIVE DEVICES

  • Willis K. E.;Whang, D. S.;Chang, S. T.
    • 한국추진공학회:학술대회논문집
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    • 한국추진공학회 1994년도 제3회 학술강연회논문집
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    • pp.21-26
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    • 1994
  • Conventional electroexplosive devices (EED) commonly use a very small metal bridgewire to ignite explosive materials i.e. pyrotechnics, primary and secondary explosives. The use of semiconductor devices to replace “hot-wire” resistance heating elements in automotive safety systems pyrotechnic devices has been under development for several years. In a typical 1 amp/1 watt electroexplosive devices, ignition takes place a few milliseconds after a current pulse of at least 25 mJ is applied to the bridgewire. In contrast, as for a SCB devices, ignition takes place in a few tens of microseconds and only require approximately one-tenth the input energy of a conventional electroexplosive devices. Typically, when SCB device is driven by a short (20 $\mu\textrm{s}$), low energy pulse (less than 5 mJ), the SCB produces a hot plasma that ignites explosive materials. The advantages and disadvantages of this technology are strongly dependent upon the particular technology selected. To date, three distinct technologies have evolved, each of which utilizes a hot, silicon plasma as the pyrotechnic initiation element. These technologies are 1.) Heavily doped silicon as the resistive heating initiation mechanism, 2.) Tungsten enhanced silicon which utilizes a chemically vapor deposited layer of tungsten as the initiation element, and 3.) a junction diode, fabricated with standard CMOS processes, which creates the initial thermal environment by avalanche breakdown of the diode. This paper describes the three technologies, discusses the advantages and disadvantages of each as they apply to electroexplosive devises, and recommends a methodology for selection of the best device for a particular system environment. The important parameters in this analysis are: All-Fire energy, All-Fire voltage, response time, ease of integration with other semiconductor devices, cost (overall system cost), and reliability. The potential for significant cost savings by integrating several safety functions into the initiator makes this technology worthy of attention by the safety system designer.

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