• Title/Summary/Keyword: Metal strip

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Dispersion relation of double metal-strip waveguides (이중 금속-선 광도파로의 분산관계)

  • Song, Seok-Ho;Ju, Yang-Hyeon;Won, Hyeong-Sik
    • Proceedings of the Optical Society of Korea Conference
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    • 2006.07a
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    • pp.41-42
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    • 2006
  • An idea for extension of propagation range of surface plasmon-polaritons(SPP), which are guided on metal-strip waveguides, is suggested. Slight modification in refractive indices and/or separation gaps can increase two orders of magnitude in propagation distance of SPPs. Dispersion relations of extended long-range SPP modes excited on vertically coupled SPP waveguides are discussed in detail.

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A Study on the Process Conditions Optimization for Al-Cu Metal Line Corrosion Improvement (Al-Cu 금속 배선 부식 개선을 위한 공정조건 최적화에 관한 연구)

  • Mun, Seong Yeol;Kang, Seong Jun;Joung, Yang Hee
    • Journal of the Korea Institute of Information and Communication Engineering
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    • v.16 no.11
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    • pp.2525-2531
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    • 2012
  • Al-Cu alloy has been used as a circuit material for its low resistance and ease to process for long years at CMOS technology. However, basically metal is very susceptible to corrosion and which has been a long pending trouble in various fields using metal. The defect causes the reliability concerns, so improved methods are necessary to reduce the defect. In the various corrosion parameters, PR strip process conditions after metal etch and optimal cleaning solutions are controllable and increase the process margin to prevent the metal corrosion. This study proposes that chlorine residue after metal etch as the source of metal corrosion, and charges should be removed by optimizing PR strip process condition and cleaning condition.

Mass-flow Stabilization Control of a Strip Head Part in Hot Rolling Process (열간 압연공정의 선단부 통판성 안정화 제어)

  • Hwang, I-Cheol;Park, Cheol-Jae;Baek, Woon-Bo
    • Journal of Institute of Control, Robotics and Systems
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    • v.15 no.3
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    • pp.330-336
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    • 2009
  • This paper studies on the new control algorithm for the mass-flow stabilization in strip head part of a hot strip mill. A new strip tension model in the strip head part is derived using the current deviation of two neighboring stands. The current deviation means a difference between a measured current and a lock-on current, where the lock-on current is set up when a strip tension or a looper angle reaches each target value or time is about 0.4sec, respectively. On the basis of the tension calculation model, a mill velocity of a backward stand is controlled to stabilize a strip mass-flow by PI control algorithm. Therefore, the mass-flow control for strip head part is executed from a metal-in time into a foreward stand till the looper works normally. It is known by the results of a computer simulation and an experiment that the proposed control algorithm is very effective in stabilizing the mass flow of the strip head part.

A Study on the Microstructures and Mechanical Properties of Strip-Cast Ductile Cast Iron (스트립캐스팅한 구상흑연주철 박판의 미세조직과 기계적 성질에 관한 연구)

  • Choi, Kyu-Taek;Park, Jae-Young;Ra, Hyung-Yong
    • Journal of Korea Foundry Society
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    • v.19 no.1
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    • pp.77-83
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    • 1999
  • Strip casting process, a new casting technology which makes thin strip of $0.5{\sim}5\;mm$ thickness directly from molten metal, has been dramatically developed for past 10 years and faced commercialization in the case of STS304 strip. In this study, ductile cast iron strip which is 1.1 mm thick and 100 mm wide is manufactured by the twin roll strip caster. Graphite and matrix structure of the strip can be controlled through heat treatments and the mechanical properties are examined. The microstructure of the as-cast strip consists of cementite and pearlite. Especially the equiaxed crystal zone of pearlite exists in the center region of the thickness due to the characteristics of the strip casting process. Matrix structure can be transformed into fully ferrite or ferrite/pearlite mixed structures by the different graphitization heat treatments. The heat-treated strip with ferrite/pearlite matrix structure showed higher hardness and tensile strength than that with full ferrite matrix structure.

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PSO algorithm for fundamental frequency optimization of fiber metal laminated panels

  • Ghashochi-Bargh, H.;Sadr, M.H.
    • Structural Engineering and Mechanics
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    • v.47 no.5
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    • pp.713-727
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    • 2013
  • In current study, natural frequency response of fiber metal laminated (FML) fibrous composite panels is optimized under different combination of the three classical boundary conditions using particle swarm optimization (PSO) algorithm and finite strip method (FSM). The ply angles, numbers of layers, panel length/width ratios, edge conditions and thickness of metal sheets are chosen as design variables. The formulation of the panel is based on the classical laminated plate theory (CLPT), and numerical results are obtained by the semi-analytical finite strip method. The superiority of the PSO algorithm is demonstrated by comparing with the simple genetic algorithm.

Development of the Practical and Adaptive Die of Fixed Stripper Type for Marine Part Sheet Metal Working(part 2)

  • Sim, Sung-Bo;Song, Young-Seok;Sung, Yul-Min
    • Proceedings of the Korea Committee for Ocean Resources and Engineering Conference
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    • 2000.04a
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    • pp.146-150
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    • 2000
  • In order to prevent the defects, the optimum design of the production part, strip process layout, die design, die making and try out etc. are necessary the analysis of effective factors. For example, theory and practice of metal shearing process and it's phenomena, die structure, machine tool working for die making, die materials and it's heat treatment, metal working in field, their know how etc. are included in those factors. In this study, we analyzed whole of data base, theoretical back ground of metal working process, and then performed the progressive die tryout with the screw press. Part2 of this study reveals with ultra precision progressive die design, its making and tryout.

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Development of the Practical and Adaptive Three Steps Die for Sheet Metal Working (part 2) (Die Design, Making and Tryout)

  • Sim, Sung-Bo;Song, Young-Seok;Sung, Yul-Min
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2000.04a
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    • pp.229-233
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    • 2000
  • In order to prevent the defects, the optimum design of the production part, strip process layout, die design, die making and try out etc. are necessary the analysis of effective factors. For example, theory and practice of metal shearing process and it's phenomena, die structure, machine tool working for die making, die materials and it's heat treatment, metal working in field, their know how etc. are included in those factors. In this study, we analyzed whole of data base, theoretical back ground of metal working process, and then performed the progressive die tryout with the screw press. Part2 of this study reveals with ultra precision progressive die design, its making and tryout.

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An Automated Process Planning System for Blanking or Piercing of Irregular Shaped Sheet Metal Product with Bending Processes (굽힘공정을 갖는 불규칙형상 박판제품의 블랭킹 및 피어싱용 공정설계 시스템)

  • Choi, J.C.;Kim, B.M.;Kim, C.
    • Journal of the Korean Society for Precision Engineering
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    • v.15 no.3
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    • pp.18-23
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    • 1998
  • This paper describes a research work of developing a computer-aided design of blanking and piercing for irregular-shaped sheet metal products. An approach to the CAD system is based on the knowledge-based rules. Knowledge for the CAD system is formulated from plasticity theories, experimental results and the empirical knowledge of field experts. The system has been written in AutoLISP on the AutoCAD with a personal computer and is composed of four main modules, which are input and shape treatment, flat pattern layout, production feasibility check, and strip layout module. Based on knowledge-based rules, the system is designed by considering several factors, such as radius and angle of bend. material and thickness of product, complexities of blank geometry and punch profile, and availability of press. This system is capable of unfolding a formed sheet metal part to give flat pattern and automatically account for the adjustment of bend allowances to match tooling requirements by checking the dimensions and relationships of parts of the folded product. Also this system can carry out a process planning which is obtained from results of irregular shape of product that was successful in production feasibility check module according to flat pattern layout and generate strip layout drawing in graphic forms. The developed system provides its efficiency for flat pattern layout, and strip layout for the irregularly shaped sheet metal products.

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A study on 3D design for wall-mounted air-conditioner parts (가정용 벽걸이 에어컨 부품의 3D 설계에 관한 연구)

  • Kim, Sei-hwan;Choi, Kye-kwang
    • Design & Manufacturing
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    • v.8 no.1
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    • pp.5-9
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    • 2014
  • This study is about 3D design for parts supporting copper pipes of wall-mounted air-conditioners manufactured by company "D" in Japan. Domestic press die manufacturers are obsessed with 2D die design and are afraid of taking risk with developing 3D die design and die manufacture. This hinders paradigm shift. In this study, the strip layout, which was already completed in the previous study, is altered by adding restriking. Based on the modified strip layout, the 3D die design is done in 15 processes.

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A study on the design of layout for test work (테스트워크의 스트립 레이아웃설계에 관한 연구)

  • Kim, Sei-hwan;Choi, Kye-kwang
    • Design & Manufacturing
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    • v.6 no.1
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    • pp.34-38
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    • 2012
  • Test work is the press die branch at The Korea-China-Japan Grand Prize Contest. This study focuses on strip layout design for test work. A comparison is drawn between product shape and blank deployment line. During the forming analysis of the whole product, shape part of the total forming process is analyzed. As for forming part and flange deployment, forming analysis is carried out in part during the mid process. Material utilization is 42.6 percent and strip layout design is completed in 14 processes that are comprised of hourglass, slotting, embossing, drawing and trimming.

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