• 한국주조공학회지
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• 제32권1호
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• pp.24-31
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• 2012

In this study, semi-solid thin plate of A 356 aluminum alloy was fabricated by using slope plate apparatus and vacuum pressurization. Slope plate was used to produce semi-solid material with spheroidal microstructures. After molten metal was poured into the slope plate connected to the pouring hole of die, semi-solid material flowed into the die cavity by vacuum degree. The primary crystals of the cast metal became spheroidal. In order to increase the working pressure, gas pressurization of U shape was designed for fabrication of thin plate. For 3 bar of gas pressure and 60 mmHg of vacuum degree, thin plate was fabricated without defects on surface.

• 대한치과보철학회지
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• 제34권2호
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• pp.363-372
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• 1996

A common site of fracture in maxillary complete denture is on the anteroposterior midline that coincides with the notch for relief of the labial frenum. Various approaches to reduce the incidence of this type of fracture have been suggested. The most widely used technique is the reinforcement of acrylic resin denture base with several solid metal forms. But few comparative studies on the efficacy of metal reinforcements have been reported. This study was conducted to compare reinforcing effects of commonly available metal reinforcements, which include wire, metal mesh embedded in the denture base and metal plate affixed to the impression surface of denture base by silicoating technique. This was load on the posterior. The strain gauges were oriented perpendicular to the anteroposterior midline of maxillary polished denture surface at one labial and the four palatal sites Non-renforced denture was used as control. The results were as follows : 1. In the non-reinforced denture group, only tensile strains on the palatal polished surface were observed. The tensile strains decreased in the order of incisive papilla, posterior denture border area, mid palatal area and rugae area. Compressive strain was observed on the labial polished surface. 2. As compared with the non-reinforced denture group, the metal plate or the metal mesh reinforced denture groups showed reduced palatal tensile strains,and the metal mesh reinforcement had a better reinforcing effect than the metal plate. But both reinforced denture groups showed no difference in the amount of compressive strain on the labial polished surface when compared to the non-reinforced denture group. 3. The metal wire positioned just above the labial notch decreased the compressive strain on the labial polished surface. But the presence of metal wires in the palatal polished surface caused increase in tensile strains in the area.

• Transactions on Electrical and Electronic Materials
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• 제4권4호
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• pp.30-35
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• 2003

In this paper, the $CF_4$ decomposition efficiency is investigated for three simulated plasma reactors that are needle plate reactor, metal particle reactor, and dielectric barrier reactor with hole (DBH). The$CF_4$ decomposition efficiency by DBH is much better than that by needle plate reactor or metal particle reactor. When applied voltage is increased up to the critical voltage for spark formation in the all reactors, the $CF_4$ decomposition efficiency is increased. The $CF_4$ decomposition efficiency in needle plate reactor and metal particle reactor is about $12\%$ and $22\%$ respectively at applied voltage of 23 kV (consumption power: 110 W) and $CF_4$ concentration of 500 ppm, however, the $CF_4$ decomposition efficiency is more than $95\%$ in case of DBH. DBH should be much better than two reactors investigated for $CF_4$ decomposition.

• 대한기계학회논문집A
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• 제34권9호
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• pp.1317-1323
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• 2010

본 연구에서는 최근 원자력 발전소에서 이종금속용접 접합 소재로 많이 사용되고 있는 SA 508과 Type 304 스테인리스강의 이종금속 용접잔류응력 분포특성을 살펴보기 위하여 이종금속 용접시편을 제작하여 직접 용접을 실시하고 X-선 회절법을 이용하여 용접시험편의 표면에서 용접 잔류응력을 측정하였다. 또한 3차원 유한요소해석을 통하여 이종금속 맞대기용접을 전산모사하고 시편의 용접잔류응력 분포를 구하였다. 측정한 잔류응력과 유한요소해석 결과 계산된 잔류응력을 고찰함으로써 3차원 평판 이종금속 맞대기 용접부의 잔류응력분포 특성을 살펴보았다.

• Journal of the Korean Wood Science and Technology
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• 제27권3호
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• pp.23-30
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• 1999

경골 목조 트러스를 접합하는데 가장 널리 사용되는 메탈 플레이트 접합부의 거동을 해석하기 위한 연구가 많이 수행되어왔다. 유한요소법을 사용한 해석은 그 연구들중의 하나이다. 선형 모델을 사용한 유한요소법은 하중-변위 곡선의 초기 경사를 예측하는데는 유효하게 사용될 수 있다. 하지만, 하중이 증가할수록 예측된 변위는 실험치에 비해 과예측이 된다. 따라서 선형 모델을 비선형부분을 예측하는데는 사용할 수 없다. 실제 거동을 더욱 정확하게 예측하기 위해, 본 연구에서는 비선형 항을 유한요소 모델에 첨가시켰다. EA와 AA 형태에서는 예측치와 실험치간에 고도의 유사성을 보여주었다. 하지만, EE와 AE 형태에서는 곡선의 비선형 부분에서 실험치와 예측치가 약간의 차이를 보여주었다. 이러한 결과는 슬립의 효과를 충분히 반영하지 못한 것에 기인한 것으로 추측된다. 결과적으로 메틸플레이트 접합부의 거동에 있어서 비선형 해석의 정확도를 증진시키기 위해서는 반드시 슬립의 효과가 고려되어야 할 것이다.

• Journal of Welding and Joining
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• 제4권2호
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• pp.30-39
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• 1986

In manufacturing of pipe walls for boiler units, distortion can result in pipe-web-pipe joints from the nonuniform expansion and contraction of the weld metal and the adjacent base metal during heating and cooling cycle of the welding process. In this study, the stresses and strains during longitudinal welding of the plate-to-pipe joint were investigated. Using the method of successive elastic solution, longitudinal stresses and strains during and after welding were calculated from the information of temperature distributions obtained by Rosenthal's equations. In order to confirm the validity of the numerical results, the temperature and residual stress distributions were measured and compared with the calculated results. In spite of some assumptions, the one-dimensional analytical results of residual stresses were in fairly good agreement with the experimental ones. The residual stresses due to welding of plate-to-pipe joints are tensile near the weld line and compressive in the base metal as in the welding of plates. the amount and distribution of residual stresses were deeply dependent on the heat input ratio of the plate and pipe.

• Steel and Composite Structures
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• 제33권6호
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• pp.805-822
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• 2019

In this work, a simple four-variable integral plate theory is employed for examining the thermal buckling properties of functionally graded material (FGM) sandwich plates. The proposed kinematics considers integral terms which include the effect of transverse shear deformations. Material characteristics and thermal expansion coefficient of the ceramic-metal FGM sandwich plate faces are supposed to be graded in the thickness direction according to a "simple power-law" variation in terms of the "volume fractions" of the constituents. The central layer is always homogeneous and consists of an isotropic material. The thermal loads are supposed as uniform, linear, and nonlinear temperature rises within the thickness direction. The influences of geometric ratios, gradient index, loading type, and type sandwich plate on the buckling properties are examined and discussed in detail.

• 소성∙가공
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• 제27권1호
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• pp.18-27
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• 2018

As one of the functional metal parts in steam turbine diaphragm assembly, the hollow-partitioned turbine nozzle (stator) has large and thick geometries, as well as an asymmetric configuration. Therefore it is hard to support a metal blank in the die cavity. To ease this situation and control posture and position of metal blank (workpiece), a blank support structure is newly introduced. The blank support structure is basically composed of enlarged arms from the blank, guide pins and linear bearings. It can help to control the intermediate blank without a critical sliding phenomenon. The operation mechanism of this blank support structure, during thick plate forming for the hollow-partitioned turbine nozzle stator, is first evaluated. A series of FEM-based numerical simulations, with respect to the width of the guide arm as geometric design parameters, are carried out to investigate its applicable range. As the results, it is observed the blank support structure for this thick plate forming can guide the workpiece to have stable posture during the plate forming process.

• Design & Manufacturing
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• 제15권3호
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• pp.32-38
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• 2021

Plate-shaped works are one of the materials that can be applied to the entire industry due to their various shapes and sizes. Plate-shaped parts workpieces are thin and wide, and when processing is completed, they are often bent or deformed in various directions, making it difficult to produce normal products. In particular, this study intends to study the processing deformation and distortion of plate-shaped parts fastened to the jig during milling processing. In this study, a method for preventing deformation occurring in plate-shaped parts was derived through jig element change and CAE analysis, and this was applied to actual processing to produce products with stable dimensions. Through a finite element analysis experiment, it was found that installing two supports on the back of the plate-shaped part results in minimal deformation and the optimal distance between the two supports is 150 mm. Through this experiment, when processing a thin plate product, a support was installed in a direction opposite to the cutting force applied to the thin plate to prevent deformation of the product, thereby improving defects.

• Journal of Welding and Joining
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• 제33권5호
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• pp.35-40
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• 2015

Characterization of microstructures and mechanical properties of 83mm thickness EH36-TM welds produced by the combined flux cored arc (FCA) and electro gas (EG) welding processes has been studied with the two different groove conditions, single-V (SV) and double-V (DV) bevels. The welding consumables used for FCA and EG welding processes were ASME/AWS A5.29 (E81T1-K2) and A5.26 (EG72T), respectively. Experimental results showed that all the mechanical properties of welds such as tensile property, CVN toughness and Vickers hardness met IACS requirements. The tensile strength of EG welded plates were reduced by approximately 4% (DV: 3.8%, SV: 4.2%) compared to the base metal. The hardness value of SV-beveled weld metal was slightly lower than that of DV-beveled one. There were no significant differences as per welding groove conditions except for the weld metal. In addition, at the fusion line, the toughness of SV condition was 20J lower and the weld metal was 40J lower than DV condition, respectively. On the basis of microstructural analysis, grain boundary ferrite (GBF) structures for SV condition were 2 times higher volume fraction than for DV condition and their packet sizes were coarsened to almost double. It was thus suggested that the GBF volume fractions and packet sizes in the weld metal of EH36-TM steel plates are the most important factors affecting the mechanical properties of the combined FCA and EG welded joint. Nevertheless, all the results of welds with both DV and SV conditions were found to be excellent.