• Title/Summary/Keyword: Metal industry

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Simulation of undewater irradiance distribution in coastal squid jigging vessel using the LED and metal halide fishing lamp combination (LED와 메탈헬라이드 집어등을 겸용한 연안 오징어채낚기 어선의 수중 방사조도 분포 시뮬레이션)

  • Bae, Jae-Hyun;An, Heui-Chun;Kim, Mi-Kyung;Park, Hae-Hun;Jung, Mee-Suk
    • Journal of the Korean Society of Fisheries and Ocean Technology
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    • v.50 no.4
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    • pp.511-519
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    • 2014
  • This study is aimed to analyze the three-dimensional underwater irradiance using an optical simulation software and to clarify the propriety and operation method under considering luminous intensity distribution of the luring lamp and penetrability in the seawater, when we use the light diffuser type 300W high powered LED and the metal halide lamp (MHL) on a coastal squid jigging vessel in the 10-ton class, simultaneously. For their attenuation characteristics of each wavelength in relation to the sea, LED lamp was to be effective in the 1.9-fold at 50 m depth and 2.1-fold at 80 m for underwater irradiance more than MHL according to the power consumption. In addition, the underwater irradiance distribution using the LED and MHL combination was rather increased even when reducing total power usage up to 20% depending on the simulation with changing the configuration and lighting angle of the lamp. These results can be utilized as an evaluation method of the operation and performance of the LED lamp according to adjusting its arrangement and lighting angle.

Case Studies on Applications of Conformal Cooling Channel Based On DMT Technology (DMT기술을 활용한 형상적응형 냉각채널 적용 사례 연구)

  • Kim, Woo-Sung;Hong, Myung-Pyo;Park, Jun-Seok;Lee, Yun-Soon;Cha, Kyoung Je;Sung, Ji-Hyun;Jung, Min-Wha;Lee, Ye-Hwan
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.14 no.3
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    • pp.9-14
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    • 2015
  • The Direct Metal Tooling (DMT) process is a kind of additive manufacturing processes, which is developed using various commercial steel powders, such as P20, P21, SUS420, and other non-ferrous metal powders. The DMT process is a versatile process that can be applied to various fields, such as the molding industry, the medical industry, and the defense industry. Among them, the application of the DMT process to the molding industry is one of its most attractive and practical applications, since the conformal cooling channel cores of injection molds can be fabricated at a slightly expensive cost by using the hybrid fabrication method of DMT technology compared with parts fabricated with machining technology. The main objectives of this study are to provide various characteristics of the parts made using the DMT process compared with the same parts machined from bulk materials and evaluate the performance of the injection mold equipped with a conformal cooling channel core fabricated using the hybrid method of the DMT process.

Experimental investigation on multi-mode vortex-induced vibration control of stay cable installed with pounding tuned mass dampers

  • Liu, Min;Yang, Wenhan;Chen, Wenli;Li, Hui
    • Smart Structures and Systems
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    • v.23 no.6
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    • pp.579-587
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    • 2019
  • In this paper, pounding tuned mass dampers (PTMDs) were designed to mitigate the multi-mode vortex-induced vibration (VIV) of stay cable utilizing the viscous-elastic material's energy-dissipated ability. The PTMD device consists of a cantilever metal rod beam, a metal mass block and a specially designed damping element covered with viscous-elastic material layer. Wind-tunnel experiment on VIV of stay cable model was set up to validate the effectiveness of the PTMD on multi-mode VIV mitigation of stay cable. By analyzing and comparing testing results of all testing cases, it could be verified that the PTMD with viscous-elastic pounding boundary can obviously mitigate the VIV amplitude of the stay cable. Moreover, the installed location and the design parameters of the PTMD device based on the controlled modes of the primary stay cable, would have a certain extent suppression on the other modal vibration of the stay cable, which means that the designed PTMDs are effective among a large band of frequency for the multi-mode VIV control of the stay cable.

A Study on the Development of Clad Steel for Diesel Engine (디젤엔진용 클래드강의 소재개발에 관한 연구)

  • Ha, Man-Kyung;Hwang, Young-Mo;Park, Hoo-Myung;Jun, Jae-Uhk;Kim, Soo-Kwang
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.4 no.3
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    • pp.13-19
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    • 2005
  • Metal Bearing's research that use the clad steel had led in advanced country. Metal Bearing that is produced by domestic companies is ship, vehicles, development equipment and plant equipment. This is Cast White Metal Lining Bearing that is Bimetal Bearing standing 2 generation. Cast White Metal Lining Bearing is foreseen to be used widely on industry whole in the future. Cast White Metal Bearing is product that need precision processing. But the technique is generalized widely. So an advanced country is depending on import from a developing country that price is cheaper than itself manufacture. it is judged that high added value creation by deepening of price competition is difficult. Therefore need product development of new form and is changing to Trimetal Bearing parts. Trimetal Bearing is high quality technique that do compression junction to thin plates of special object on the Back Metal. Therefore, this research developed Trimetal bearing's materials.

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A Study on the Frictional Abrasion Properties of MMC (금속기 복합재료의 마찰ㆍ마모 특성에 관한 연구)

  • 이광영;박원조;허선철
    • Transactions of the Korean Society of Automotive Engineers
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    • v.10 no.6
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    • pp.171-177
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    • 2002
  • Metal matrix composites had generated a lot of interest in recent times because of significant in specific properties, it was also highlighted as the material of frontier industry because strength, heat-resistant, corrosion-resistant and wear-resistant were superiored. In recent years, the study of metal matrix composite has increased by aluminum alloy. The study is based on the tribological properties of AC4CH that is a part of the mechanical property of metal matrix composites. Metal matrix composite that is produced from matrix material AC4CH and reinforcement SiO$_2$, Al$_2$O$_3$ and TiO$_2$ are added to the metal matrix composite fur strength so binding among the whisker can take place. Each metal matrix composite is produced using the squeeze casting method. To test for tribe a pin-on-disk machine and lubricant is used without paraffine 8.2CST at room temperature which is 40$\^{C}$. As the results of this study, the tribological properties of each specimen are more improved than AC4CH. The variation of coefficient resistance is more stable at the AC4CH and TiO$_2$, but the variation rates are higher at the inanimate binder.

Corrosion Characteristics of Welding Zones Welded with 1.25Cr-0.5 Mo Filler Metal to Forged Steel for Piston Crown Material

  • Jeong, Jae-Hyun;Lee, Sung-Yul;Lee, Myeong-Hoon;Baek, Tae-Sil;Moon, Kyung-Man
    • Corrosion Science and Technology
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    • v.14 no.2
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    • pp.54-58
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    • 2015
  • A heavy oil of low quality has been mainly used in the diesel engine of the merchant ship as the oil price has been significantly jumped for several years. Thus, a combustion chamber of the engine has been often exposed to severely corrosive environment more and more because temperature of the exhaust gas of the combustion chamber has been getting higher and higher with increasing of using the heavy oil of low quality. As a result, wear and corrosion of the engine parts such as exhaust valve, piston crown and cylinder head surrounded with combustion chamber are more serious compared to the other parts of the engine. Therefore, an optimum repair welding for these engine parts is very important to prolong their lifetime in a economical point of view. In this study, 1.25Cr-0.5Mo filler metal was welded with SMAW method in the forged steel which would be generally used with piston crown material. And the corrosion properties of weld metal, heat affected and base metal zones were investigated using electrochemical methods such as measurement of corrosion potential, anodic polarization curves, cyclic voltammogram and impedance etc. in 35% $H_2SO_4$ solution. The weld metal and base metal zones exhibited the highest and lowest values of hardness respectively. And, the corrosion resistance of the heat affected and weld metal zones was also increased than that of the base metal zone. Furthermore, it appeared that the corrosive products with red color and local corrosion like as a pitting corrosion were more frequently observed on the surface of the base metal zone compared to the heat affected and weld metal zones. Consequently, it is suggested that the mechanical and corrosion characteristics of the piston crown can be predominantly improved by repair welding method using the 1.25Cr-0.5Mo electrode.

A Study on RFID Tag Recognition for Metal Pipe in Fish Cultivating Industry (양식용 철제 가두리에 대한 RFID 태그 인식률 개선에 관한 연구)

  • Park, Sung-Mee;Kim, Chae-Soo
    • Journal of Korea Society of Industrial Information Systems
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    • v.17 no.7
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    • pp.209-214
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    • 2012
  • RFID(Radio Frequency IDentification) is an emerging technology which brings enormous productivity benefits in applications where objects have to be identified automatically. But despite of RFID's advantage, it is not easy to realize the RFID technology in business world. The failure to read RFID tags is the most urgent problem that should be solved for RFID application. Specially, in metal and liquid material, recognition rate of RFID tag is lower than others. Though some special tags for metal and liquid have been invented, it has not prevalent in business world on account of high price. In this paper, styrofoam pad is suggested to improve recognition rate of RFID tag for metal pipe which is used in fish cultivating industry. We makes experiment using Taguchi method and analyze the effects on styrofoam thickness, attachment location of tag, and angle of antenna.