• Title/Summary/Keyword: Metal grid

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Analytical study on High speed Shear forming Process of Lead-acid Battery Grids (연축전지 기판 격자의 고속 전단성형공정 해석적 연구)

  • Kim Dae-sung;Jung Jong-jun;Cho Hyung-chan;Lee Coon-man
    • Journal of the Korean Society for Precision Engineering
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    • v.23 no.2 s.179
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    • pp.81-87
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    • 2006
  • This study has been focused on the analysis of high speed shear forming process for lead-acid battery grids. The grid plays an important role of electrical charge. It is necessary to ensure the best battery's performance that the grid should have a best quality. The clearance between punch and die, the velocity of punch and the critical damage value are very important parameters for making a good grid form. The finite element analysis of the shear forming process is carried out by measuring and optimizing these three important parameters. The result of this study concludes that these parameters has a great influence on grid quality.

Fabrication Method of Metal Grid Mesh Film Using the Gravure Offset Printing (그리비어 옵셋을 이용한 메탈 그리드 메쉬 필름 제작 기법)

  • Kim, Jung Su;Kim, Dong Soo
    • Journal of the Korean Society for Precision Engineering
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    • v.31 no.11
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    • pp.969-974
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    • 2014
  • Previously fabricated electronic devices were used for vacuum manufacturing processes such as conventional semiconductor manufacturing. However, they are difficult to apply to continuous processes such as roll-to-roll printing, which results in very high device manufacturing and processing costs. Therefore, many developers have been interested in applying continuous processes to contact printing or noncontact printing technologies and they proposed various continuous printing techniques instead of conventional batch coating. In this paper, we proposed improved gravure offset printing process as one of the contact printing technique. We used etching pattern geometry with soft core blanket roll for printing of ultra fine line below the 10um.Using this technique we obtained flexible metal grid mesh film as transparent conductive film.

Measurement of Strain of Sheet Metal by Image Processing (II) (화상처리기법을 이용한 판재의 변형률 측정(II))

  • 정재윤;황창원;허만성;김낙수
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 1997.10a
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    • pp.147-152
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    • 1997
  • This paper presents a method for measuring and analyzing strains in sheet metal forming by stereo vision system. A better understanding and evaluation of the formability can be achieved by analyzing stain distribution in deformed sheet metals. By means of image processing technique, it is possible to get strain distribution efficiently. For measuring strain automatically and accurately, algorithms for camera calibration, grid detection, stereo matching and strain analysis has been developed and verified by experiments with GUI(Graphic User Interface).

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An Improvement of Strain Measuring Technique by using the B-spline Surface Interpolation Method (3차원 곡면 내삽법을 이용한 자동차 박판 부품의 변형율 측정법 개선)

  • 김종봉;양동열
    • Transactions of the Korean Society of Automotive Engineers
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    • v.6 no.4
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    • pp.141-150
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    • 1998
  • The measurement of strains in stamped sheet metal is essential to the design and manufacture of sound sheet metal products. The measured strains can also be used in verifying the reliability of the computer analysis such as finite element analysis. In most engineering applications, strains are measured from the deformed square grids or deformed circular grids in comparison with the initial undeformed grids. In such a case, however, strains are averaged in each grid and the localized strain in a region smaller than a grid size can not be measured. In the present study, the B-spline surface interpolation technique is introduced in order to measure the strains more exactly and effectively. The strains calculated by using the surface interpolation technique are compared with the strains calculated from the three-noded grids as well as with the finite element analysis.

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Efficiency Improvement of Polycrystalline Silicon Solar Cells using a Grain boundary treatment (결정입계 처리에 따른 다결정 실리콘 태양전지의 효율 향상)

  • 김상수;김재문;임동건;김광호;원충연;이준신
    • Electrical & Electronic Materials
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    • v.10 no.10
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    • pp.1034-1040
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    • 1997
  • A solar cell conversion effiency was degraded by grain boundary effect in polycrystalline silicon. Grain boundaries acted as potential barriers as well as recombination centers for the photo-generated carriers. To reduce these effects of the grain boundaries we investigated various influencing factors such as emitter thickness thermal treatment preferential chemical etching of grain boundaries grid design contact metal and top metallization along boundaries. Pretreatment in $N_2$atmosphere and gettering by POCl$_3$and Al were performed to obtain multicrystalline silicon of the reduced defect density. Structural electrical and optical properties of slar cells were characterized before and after each fabrication process. Improved conversion efficiencies of solar cell were obtained by a combination of pretreatment above 90$0^{\circ}C$ emitter layer of 0.43${\mu}{\textrm}{m}$ Al diffusion in to grain boundaries on rear side fine grid finger top Yb metal and buried contact metallization along grain boundaries.

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A Study on Processing of Auxiliary Electrodes for OLED Lighting Devices Using a Reverse Gravure-Offset or Gravure-Offset Printing (리버스 그라비아 옵셋 또는 그라비아 옵셋 프린팅을 이용한 조명용 OLED 소자 보조전극 형성 공정 연구)

  • Bae, Sung Woo;Kwak, Sun Woo;Kim, In Young;Noh, Yong-Young
    • Journal of the Korean Society for Precision Engineering
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    • v.30 no.6
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    • pp.578-583
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    • 2013
  • The lighting devices using organic light emitting diodes (OLEDs) are actively researched because of the various advantages such as high power efficiency and 2-dimensitonal lighting emitting. To commercialize those OLED lighting devices, the manufacturing cost must be downed to comparable price with conventional light sources. Here, we demonstrate a reverse gravure-offset or gravure off-set printed metal electrode for the auxiliary electrode for OLED lighting devices. For the fabricated OLED's auxiliary electrode, we used Ag nano-paste and printed metal grid structure with a line width and spacing of several ten and hundred micrometer by using gravure-offset printing. In the end the printing metal grid pattern are successfully achieved by optimization of various experimental conditions such as printing pressure, printing speed and printing delay time.

WASTE CLASSIFICATION OF 17×17 KOFA SPENT FUEL ASSEMBLY HARDWARE

  • Cho, Dong-Keun;Kook, Dong-Hak;Choi, Jong-Won;Choi, Heui-Joo
    • Nuclear Engineering and Technology
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    • v.43 no.2
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    • pp.149-158
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    • 2011
  • Metal waste generated from the pyroprocessing of 10 MtU of spent fuel was classified by comparing the specific activity of a relevant radionuclide with the limit value of the specific activity specified in the Korean acceptance criteria for a lowand intermediate-level waste repository. A Korean Optimized Fuel Assembly design with a 17${\times}$17 array, an initial enrichment of 4.5 weight-percent, discharge burn-up of 55 GWD/MtU, and a 10-year cooling time was considered. Initially, the mass and volume of each structural component of the assembly were calculated in detail, and a source term analysis was subsequently performed using ORIGEN-S for these components. An activation cross-section library generated by the KENO-VI/ORIGEN-S module was utilized for top-end and bottom-end pieces. As a result, an Inconel grid plate, a SUS plenum spring, a SUS guide tube subpart, SUS top-end and bottom-end pieces, and an Inconel top-end leaf spring were determined to be unacceptable for the Gyeongju low- and intermediate-level waste repository, as these waste products exceeded the acceptance criteria. In contrast, a Zircaloy grid plate and guide tube can be placed in the Gyeongju repository. Non-contaminated Zircaloy cladding occupying 76% of the metal waste was found to have a lower level of specific activity than the limit value. However, Zircaloy cladding contaminated by fission products and actinides during the decladding process of pyroprocessing was revealed to have 52 and 2 times higher specific activity levels than the limit values for alpha and $^{90}Sr$, respectively. Finally, it was found that 88.7% of the metal waste from the 17${\times}$17 Korean Optimized Fuel Assembly design should be disposed of in a deep geological repository. Therefore, it can be summarized that separation technology with a higher decontamination factor for transuranics and strontium should be developed for the efficient management of metal waste resulting from pyroprocessing.

AUTOMATIC HEXAHEDRAL MESH GENERATION FOR FINITE ELEMENT SIMULATION OF METAL FORMING

  • Ryoo S. R.;Hwang S. M.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2002.04a
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    • pp.105-112
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    • 2002
  • A new grid-based approach is presented for automatic generation of hexahedral meshes for simulation of plastic deformation in metal forming. In this approach, special enveloping schemes are applied, to eradicate the sources of the degenerate elements that may appear in a generated mesh. The schemes are described in detail, along with a complete procedure for mesh generation. The capability of the approach to deal with an arbitrary, 3-D process geometry is demonstrated through application to a selected forming problem.

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A FDTD Analysis for the Slanted Metallic Boundaries (기울어진 금속 경계면에 대한 FDTD 해석)

  • 이윤경;윤현보
    • The Journal of Korean Institute of Electromagnetic Engineering and Science
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    • v.12 no.2
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    • pp.278-284
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    • 2001
  • In this paper, the slanted metallic boundaries is analyzed for the triangular cell grid method and compared with staircase approximation. Specially, this paper is derived an error range to the angle of inclination between the metal and the dielectric from the triangular cell grid method. That result, when the angle of inclination is from 30˚ to 60˚, the triangular cell grid method improves the accuracy, the computer memory and time requirement in comparison with the staircase approximation. But, out of this range, we do not expect the accuracy because a side of cell size lengthen.

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