• 한국정밀공학회지
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• 제20권4호
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• pp.165-173
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• 2003

As the cycling time of new products have become more and more short in recent years, the demand for lowering the cost and reducing the production time becomes stronger. In order for the demand, the rapid prototyping and rapid tooling technology have been used. It has been widely known that RP technology has advantages with fabricating 3-D object having a complicated geometric shape. RP products, however, have a limitation with applying to the real die and mold because soft materials such as resin, paper and wax has been mostly used in RP technology. So in this paper, the RP products have been copied to semi-metallic soft tools using the mixture of metal fillers and epoxy resin. In order to evaluate the effect of the fillers on the characteristics of semi-metallic soft tools, three fillers are used including commercial aluminum powder, cast iron powder recycled by machining chips, and aluminum short fiber made by self-excited vibration technique. Besides, in the case of aluminum powder, the change of characteristics of semi-metallic soft tools is also tested according to the volume fraction of the powder.

• 대한용접접합학회:학술대회논문집
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• 대한용접접합학회 2009년 추계학술발표대회
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• pp.217-220
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• 2009

Conductive adhesives have been investigated for use in microelectronics packaging as a lead-free solder substitute due to their advantages, such as low bonding temperature. However, high resistivity and poor mechanical behavior may be the limiting factors for the development of conductive adhesives. The metal fillers and the polymer resins provide electrical and mechanical interconnections between surface mount device components and a substrate. As metal fillers used in conductive adhesives, silver is the most commonly used due to its high conductivity and the stability. However the cost of conductive adhesives with silver fillers is much higher than usual lead-free solders and silver has poor electro-migration performance. So, copper can be a promising candidate for conductive filler metal due to its low resistivity and low cost, but oxidation causes this metal to lose its conductivity. In this study, electrically conductive adhesives (ECAs) using surface modified copper fillers were developed. Especially, in order to overcome the problem associated with the oxidation of copper, copper particles were coated with silver, and the silver-coated copper was tested as a filler metal. Especially the effect of silver coating on the electrical resistance just after curing and after aging was investigated. As a result, it was found that the electrical resistance of ECA with silver-coated copper filler was clearly lower and more stable than that of ECA with pure copper filler after curing process. And, during high temperature storage test, the degradation rate of electrical resistance for ECA with silver coated copper filler was quite slower than that for ECA with pure copper filler.

• Journal of Electrochemical Science and Technology
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• 제14권4호
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• pp.349-360
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• 2023

This study investigated the tri-metallic galvanic coupling of different metals in the tubes, fillers, and fins of a heat exchanger. The goal was to prevent corrosion of the tubes using the fin as a sacrificial anode while ensuring that the filler metal has a more noble potential than the fin, to avoid detachment. The metals were arranged in descending order of corrosion potential, with the noblest potential assigned to the tube, followed by the filler metal and the fin. To address a reduction in protection current of the fin, the filler metal was modified by adding Zn to decrease its corrosion potential. However, increasing the Zn content of filler metal also increases its corrosion current. The study examined three different filler metals, considering their corrosion potential, and kinetics. The results suggest that a filler metal with 1.5 wt.% Zn addition is optimal for providing cathodic protection to the tube while reducing the reaction rate of the sacrificial anode.

• 멤브레인
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• 제33권5호
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• pp.240-247
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• 2023

가스 분리 방법 중에서도, 멤브레인을 이용한 CO₂ 포집 및 분리는 지속적으로 개발되고 있는 꾸준히 성장하는 분야이다. 이온성 액체(IL) 기반 복합 막은 CO₂를 분리하는 데 있어 우수한 성능값을 보여준다. 유사하게, 다양한 공중합체/IL 복합막 또한 향상된 성능을 보여준다. 이러한 공중합체/IL 복합만에 산화그래핀과 같은 필러를 첨가하면 IL과 유기 필러 사이에서 발생하는 강한 상호작용으로 인해 필러의 효과가 더욱 향상되며, 이는 결과적으로 CO₂의 친화도, 선택도 및 흡착과 같은 요소를 향상시킨다. 금속-유기 구조체(MOF)를 사용하는 공중합체/IL 복합 막은 향상된 CO₂ 투과도를 보여주었다. 이 총설에서는 이온성 액체와 공중합체복합막의 다양한 조합에 따른 이산화탄소분리성능에 대한 상관관계를 논의한다.

• Design & Manufacturing
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• 제10권3호
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• pp.14-19
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• 2016

Thermally or electrically conductive filler reinforced polymer composites are extensively being developed as the demand for light weight material increases rapidly in industiral applications need good conductivity such as heat sink of the electronics or light. Carbon or ceramic materials like graphite, carbon nanotube or boron nitride are typical conductive fillers with good thermal or electical conductivity. Using these conductive fillers, the polymer composites in the market show wide range of thermal conductivity from approximately 1 W/mK to 20 W/mK, which is quite enhanced considering the thermal conductivity lower than 0.5 W/mK for most polymeric materials. The practical use of these composites, however, is yet limited to specific applications because most composites are still not conductive enough or too difficult to process, too brittle, too expensive for higher conductivity. For practical use of conductive composite, the thermal conductivity required depending on the heat releasing mode are studied first for simplified unit cooling geometry to propose thermal conductivities of the composites for reasonable cooling performance comparing with the metal heat sink as a reference. Also, as a practical design for heat sink based on polymer composite, composite and metal sheet hybrid structures are investigated for LED lamp heat sink and audio amplication module housing to find that this hybrid structure can be a good solution considering all of the cooling performance, manufacturing, mechanical performance, cost and weight.

• 폴리머
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• 제36권4호
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• pp.434-439
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• 2012

이온성 고분자-금속 복합체(ionic polymer-metal composite, IPMC) 구동기의 구동성능 향상을 위해 전기방사를 통해 제조된 나피온/전도성 나노입자 웹을 나피온 필름의 양면에 접합시켜 전해질막을 개질하였다. 전도성 나노입자는 다층탄소나노튜브(multiwalled carbon nanotube, MWNT)와 은 나노입자가 사용되었으며, 이를 각각 나피온 용액에 분산시켜 전기방사하였다. 개질된 IPMC는 향상된 구동변위, 응답속도 및 구동력을 나타내었으며 은 나노입자에 비해 MWNT가 더욱 뛰어난 구동변위와 구동력을 유도하였고, 전도성 나노입자가 포함되지 않은 전기방사 웹을 적용한 경우에도 성능향상이 관찰되었다. 제조된 IPMC의 우수한 구동성능은 전기방사 웹의 다공성에 의한 전해액 이동의 용이성, 고분산된 전도성 나노입자에 의해 유도된 높은 전기용량 및 낮은 전극 저항 때문인 것으로 분석되었다.

• 한국분말재료학회지
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• 제18권2호
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• pp.181-187
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• 2011

PVDF was used as a polymeric matrix material in this work. Nickel powders with average particles size of 200 nm or 72 nm were used as fillers. PVDF/metal submicro- and nanocomposites were prepared by means of a mixing in twin screw extruder and planetary ball mill, respectively. All samples were prepared by hot pressing method. Their electrical, thermal and morphological properties were examined by dielectric spectroscopy, DSC, FTIR, XRD, optical microscopy and scanning electron microscopy. It was found that all properties of composites were strongly modified depending on the content of metal powders and filler particles size. Particularly, specific volume resistivity of PVDF/Ni composite with 0.2 wt.% of Ni was increased by factor of 1.5~4.

• 마이크로전자및패키징학회지
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• 제26권4호
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• pp.33-37
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• 2019

본 연구는 에폭시 내 Cu, h-BN 및 GO 분말을 포함한 이종의 필러를 활용하여 점진적인 열적 특성을 구현하였다. 단일 복합체 내에서 상대적으로 무거운 Cu 및 h-BN 분말은 하부 층에 주로 존재하는 반면, 가벼운 GO 분말은 복합체의 상부층에 분산되었다. 이종 필러를 함유한 GO/h-BN (GO/Cu) 에폭시 복합체의 열전도도는 0.55(0.52) W/m·K에서 2.82(1.37) W/m·K로 점진적으로 증가했다. 반대로 열팽창 계수는 GO/Cu와 GO/h-BN 에폭시 복합체 내에서 51 ppm/℃에서 23 ppm/℃으로, 57 ppm/℃에서 32 ppm/℃으로 각각 감소되었다. 이러한 복합체 내의 열적 특성의 변화는 열전도도, 형태 및 필러의 비중에 따른 분포를 포함하여 필러의 고유한 물성에 의해 발생한다. 서로 다른 물성을 가진 필러 물질을 동일한 매트릭스 내에 도입을 통한 점진적 열적 특성의 구현은 반도체/플라스틱, 금속/플라스틱, 반도체/금속 등의 이종 구조로 이루어진 계면에서 효과적인 열전달을 위한 계면소재로서 유용할 것이다.

• 자원리싸이클링
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• 제28권4호
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• pp.59-64
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• 2019

본 연구에서는 국내 폐광산에 이용될 채움재의 위해성 평가작업을 위한 전략과 방법론을 개념적 측면에서 제시하였다. 채움재는 석탄발전소 비산재와 고형재로 구성되어 있으며 탄산염 등 위해도가 적은 물질이 대부분을 차지하지만 일부 중금속 성분이 포함되어 있어서 이에 대한 위해성 평가가 요구된다. 위해성 평가는 주로 인체내 발암 및 비발암성 유발 가능성을 정량화하는 것이 목적이며, 본 연구의 경우 국내/외 토양 및 광해 위해성평가 기법을 참조 할 수 있을 것으로 판단된다. 이 때 독성이나 분배계수 등 항목별 주요 은 인자 값은 국내 토양위해성평가 가이드라인에서 제시하는 수치를 주로 이용할 수 있다. 오염도에 대한 정확한 위해 성평가는 현장답사와 실측 등을 통한 노력과 시간이 요구된다. 또한 채움재내 중금속 성분 및 농도가 매우 다양하고 반응이 복잡하여 이를 전부 상세하게 평가한다는 것은 비효율적이다. 따라서, 효과적인 위해성 평가를 위하여 일단 문헌 자료와 채움재 시료특성분석결과를 이용한 예비위해성평가를 먼저 실시하고, 그 이후 상세 위해성 평가에서 예비위해성평가에서 선정된 유의 사항을 중점적으로 다뤄야 할 것으로 생각된다. 이를 위해서는 신뢰성 있는 시료분석기법과 노출경로 및 관련 메커니즘에 대한 충분한 이해가 선행되어야 한다.

• 한국생산제조학회지
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• 제8권5호
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• pp.42-46
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• 1999

The strengthening of a metal matrix composite(MMC) by the shape memory effect(SME) of dispersed TiNi particles was theoretically studied. An analytical model was constructed for the prediction of the average residual stress(<$\delta$>m) on the base of the Eshelby's equivalent inclusion method. The analysis was performed on the TiNi particle/Al metal matrix composites with varying volume fractions and prestrains of the particle. The residual stress caused by the shape memory of predeformed fillers has been predicted to contribute significantly to the strengthening of this composite.