• 제목/요약/키워드: Metal casting

검색결과 593건 처리시간 0.027초

THE EFFECTS OF SPURE AND INVENTS ON THE CASTING ACCURACY AND POROSITY OF TI-NI CASTINGS

  • Cho Lee-Ra;Yi Yang-Jin;Park Chan-Jin
    • 대한치과보철학회지
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    • 제41권3호
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    • pp.342-350
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    • 2003
  • Statement of problem. Titanium-Nickel alloy might be used in various prosthetic restorations since it has a unique property such as super-elasticity and high fatigue resistance. However, little is known about the casting ability of this alloy. Purpose. This in vitro study compared the casting accuracy and the porosity made with different investments and various sprue designs to ascertain what casting condition would be better for the fabrication of Ti-Ni cast restorations. Material and methods. A total of 70 Ti-Ni alloy crowns were made and divided into 7 groups of 10 copings on a metal master die. For measuring the effect of the sprue numbers, two groups with one and two 8-gauge sprues were compared. Moreover, the results of the conventional sprue and the double thickness sprues were compared. Three investments were used; carbon free phosphate bonded investment, titanium investment and gypsum bonded investment. The cast restorations were evaluated at 48 points on the entire circumferential margin with a stereomicroscope measuring in micrometers. Each crown was radiographically examined for casting defects and porosity. Data on casting accuracy were analyzed using two-way and Post hoc Scheffe's comparison to determine whether significant differences existed at the 95% confidence level. Student-Newman-Keuls test were performed to identify significant differences in the number of voids. Results. The double sprueing group and double thickness group had significantly less marginal discrepancy than the single sprueing group (P<.05 and P<.01, respectively). The castings with phosphate bonded investment showed the least marginal discrepancy and the smoothest surface. The castings invested in the gypsum bonded investment had the greatest gaps in margin and the largest failure rate. The double sprueing group and phosphate bonded investment group had significantly smaller void numbers and smaller void size than the other groups. Conclusion. Within the limitations of this in vitro study, the casting accuracy of the groups using thicker, double sprue design and the phosphate bonded investment was significantly superior. Moreover, void number and size were less than other groups.

선택적 레이저 용융 그리고 전통적인 주조 기술에 의해 제조된 Co-Cr 합금에 대한 전장용 세라믹의 전단 결합 강도 비교 (Comparison of Shear Bond Strength of Veneer Ceramics to Co-Cr Alloys Produced by Selective Laser Melting and Casting Technique)

  • 홍민호
    • 한국산학기술학회논문지
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    • 제21권12호
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    • pp.434-439
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    • 2020
  • 최근, 치과 산업에서 레이저를 열원으로 합금을 제조하는 선택적 레이저 용융법(Selective laser melting, SLM)이 소개되고 있다. 하지만 SLM으로 제작된 금속-세라믹 수복물에 대한 연구가 부족한 실정이다. 따라서 본 연구의 목적은 SLM 그리고 CAST(casting)에 의해 제조된 Co-Cr 합금의 금속-세라믹(metal-ceramic) 결합 강도(bond strength)를 평가하는 것이다. SLM 그리고 CAST 방법을 사용하여 Co-Cr 시편을 제조하고 세라믹을 소결하여 시료를 제작하였다. 연구의 실험은 표본 준비 및 분석을 통해 2020년 1월부터 6월까지 수행되었다. 금속-세라믹 결합 강도는 만능 시험기에 의해 측정되었다. 부착 세라믹의 면적분(The area fraction of adherence ceramic, AFAC)은 SEM/EDS로 시편의 Si 함량을 측정하였다. 금속-세라믹 결합 강도 및 AFAC 결과는 t-test를 사용하여 분석하였다(α = .05). SLM 그리고 CAST Co-Cr 합금 사이의 결합 강도에 대해서는 유의한 차이가 발견되지 않았다(P>.05). SLM은 CAST 그룹보다 많은 세라믹 부착성(ceramic adherence)을 나타냈다(P<.001). 세라믹과 합금의 결합 강도는 제조 방법엥 영향을 받지 않았다. 그러나 SLM은 더 우수한 세라믹 부착성을 보였다. 이는 향후 임플란트 상부 보철물 제작에도 SLM으로 제작한 합금이 사용 가능한 것을 시사한다. CAST 방식의 단점을 극복하고 시간과 비용을 절약할 수 있을 것으로 기대된다.

반융용 알루미늄재료의 재가열조건이 구상화 조직에 미치는 영향 (Effect of Reheating Conditions of Semi-Solid Aluminum Alloy on Globular Microstructure)

  • 강성수;강충길;도영진
    • 소성∙가공
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    • 제7권3호
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    • pp.215-224
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    • 1998
  • A semi-solid forming has a lot of advantages compared to the die casting. squeeze casting and conventional forging. therefore, semi-solid forming process is now becoming industrial interest for the production of metal components and metal matrix composites. However the material behaviour in the semi-solid temperature range is not sufficiently known although it controls the whole process through forces and geometry evolutions because the behaviour of metal slurries is complex. The semi-solid materials(SSMs) fabricated under electric-magnetic stirring condition is necessary to be applicated in forming process. A reheating conditions were studied with the reheating time holding time and reheating temperatures. The microstructure of SSM(specimen size : d39${\times}$h85) at the condition of heating time 10min and heating temperature 590${\circ}C$ is the most globular and finest one. The microstructure of SSM(specimen size : d76${\times}$h60) reheated under the three step reheating conditions is most globular and finest.

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저압함침법에 의한 FeCrSi/AC8A 복합재료의 제조와 마모특성 평가 (Fabrication and Wear Property Evaluation for FeCrSi/AC8A Composite by Low-pressure Infiltration)

  • 송태훈;이현준;최용범;김성진;박원조
    • 한국해양공학회지
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    • 제22권5호
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    • pp.106-111
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    • 2008
  • In this paper, study about property evaluation for the metal matrix composites fabricated by low pressure infiltration process. Aluminum alloy composite which is reinforced by Metal fiber preform was fabricated by low pressure casting process. Infiltration condition was changed the pressure infiltration time of 1 sec, 2 sec and 5 sec under a constant pressure of 0.4 MPa. The molten alloy completely infiltrated the FeCrSi metal perform regardless of the increase in the pressure acceleration time. The the porosity in the FeCrSi/AC8A composite was investigated. The porosity was reduced as the pressure acceleration time as shorter. The FeCrSi/AC8A composite was investigated the wear test for to know the relationship between Porosity and wear resistance. FeCrSi/AC8A composite at pressure acceleration time of 1sec is shown excellent wear resistance.

티타늄 주조체 냉각방법이 표면반응층에 미치는 영향 (The Effect of Cooling method on the Surface Reaction Zone of CP Titanium Casting Body)

  • 문수;최석순;문일
    • 대한치과기공학회지
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    • 제23권2호
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    • pp.203-210
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    • 2002
  • This test is to conduct applied research the reaction area of the Ti-cast metal body which is made use of Dental Phosphate-silica alumina bonded investment material selling at a market, and the cooling method is how to effect on the acicular. The experimentation is as followings, 1. Experimental specimens After invest with Dental Phosphate-silica alumina bonded investment material, the $10{\times}10{\times}1.0mm^3$ wax pattern was casted by Dental high vacuum argon centrifugal casting machine. 2. Test We can analyze SEM/EDS, XRD utilize the fractography(an optical microscope). 3. Conclusion The pure cast metal body constituted of reaction products layer, stability layer and contamination layer. This pure cast have no connection with the cooling condition. The pure Titanium shows difference in a component distribution according to the cooling condition. Through this experimentation we can establish that acicular in the pure Ti-cast metal is consist of Hexagonal structure a=2.9505$\AA$, c=4.6826$\AA$.

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하이브리드 금속복합재료의 윤활마모특성 (Lubricated Wear Properties of Hybrid Metal Matrix Composites)

  • Fu, Hui-hui;Bae, Sung-in;Ham, Kyung-chun;Song, Jung-il
    • 한국복합재료학회:학술대회논문집
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    • 한국복합재료학회 2002년도 추계학술발표대회 논문집
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    • pp.135-138
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    • 2002
  • The purpose of this study is to investigate the lubricated wear properties of Saffil/Al, Saffil/$Al_2O_3/Al$ and Saffil/SiC/Al hybrid metal matrix composites fabricated by squeeze casting method. Wear tests were done on a pin-on-disk friction & wear tester with long sliding distance. The wear properties of the three composites were evaluated in many respects. The effects of Saffil, $Al_2O_3$ particles and SiC particles on the wear behavior of the composites under lubricated conditions were elucidated. Wear mechanisms were analyzed by observing the worn surfaces of the composites. The variation of coefficient of friction (COF) during the wear process was recorded by using a computer. Comparing with the dry sliding condition, all three composites showed excellent wear resistance when lubricated by liquid paraffin. Under intermediate load, Saffil/Al showed best wear resistance among them, and its COF value is the smallest. The dominant wear mechanism of the composites was microploughing, but microcracking also occurred for them to different extent.

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가스아토마이징된 $Al_{87.3}misch$ $metal_{8.3}Ni_{4.4}$ 분말의 냉각속도와 수지상 가지 가격에 관한 고찰 (A Study on Cooling Rate and Dendrite Arm Spacing of Gas Atomized $Al_{87.3}misch$ $metal_{8.3}Ni_{4.4}$ Powder)

  • 김지훈;예병준;김영환
    • 한국주조공학회지
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    • 제19권1호
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    • pp.54-65
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    • 1999
  • The present work is an attempt to evaluate the relationship between dendrite arm spacing and average cooling rate in gasatomized $Al_{87.3}misch$ $metal_{8.3}Ni_{4.4}$ powder by means of the following methods. One is calculation of heat transfer coefficient and average cooling rate, which are derived from estimated particle velocity during gas-atomization. The other is measurement of secondary dendrite arm spacing, which are observed on the particle surface. Then, we make experimental equation for this relationship in case of permanent mold casting and compare it with similar equation in case of rapidly solidified powder. Both average cooling rates and solidification rates are considered to represent the variance of dendrite arm spacings in two types soidification route. Even though there is a considerable difference in each average cooling rate, the dendrite arm spacing values are similar in two cases; particle diameter, $100\;{\mu}m$, and casting width, 2.05 mm. It is because that each solidification route has similar solidification rate.

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