• Title/Summary/Keyword: Metal Sealing

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A Study on the Behavior of Class 900 Flange Joints with Metal Ring Gaskets (금속 링 개스킷이 삽입된 Class 900 플랜지 조인트의 거동에 관한 연구)

  • Lee, Min-Young;Jeong, Doo-Hyung;Kim, Byung-Tak
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.17 no.1
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    • pp.34-41
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    • 2018
  • A flange joint is a pipe connection used to prevent the leakage of high-pressure fluids by inserting a gasket and tightening the bolts. Among several kinds of gaskets available, metal ring type joint gaskets are most widely used in conditions that require high-temperature and high-pressure fluid flow, such as oil pipelines, gas pipes, pumps, valve joints, etc. The purpose of this study is to investigate the contact pressure and stress characteristics closely related to the sealing performance of Class 900 flange joints used in high temperature and high pressure environments. The dimensions of flange joints with five different nominal pipe sizes were determined with reference to those specified in ASME 16.5. The metal ring gaskets inserted in the joints were octagonal and oval gaskets. The bolt tensile forces calculated from the tightening torques were input as the bolt pretension loads in order to determine the contact pressure and stress levels after fastening. Loading was composed of three steps, including the fastening step, and different amounts of applied pressures were used in each analysis to investigate the effect of fluid pressure on the contact force of the joints. A general-purpose software, ANSYS 17.2, was used for the analysis.

The Oxidation of Kovar in Humidified $N_2$/H$_2$ Atmosphere (가습된 $N_2$/H$_2$혼합가스 분위기에서의 Kovar 산화 거동)

  • 김병수;김민호;김상우;최덕균;손용배
    • Journal of the Microelectronics and Packaging Society
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    • v.8 no.2
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    • pp.1-7
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    • 2001
  • In order to form a uniform oxidation layer of spinel phase on Kovar which helps the strong bonding in Kovar-to-glass sealing, the humidified $N_2/H_2$ was used as an oxidation atmosphere. The oxidation of Kovar was controlled by diffusion mechanism and the activation energy was 31.61 kacl/mol at 500~$800^{\circ}C$. After oxidation at $600^{\circ}C$, the external oxidation layer was below 0.5 $\mu \textrm{m}$ thick. According to TEM analysis, oxidized Kovar was spinel its lattice parameter of 7.9 $\AA$. Oxidation of under $600^{\circ}C$ and in a humidified $N_2/H_2$ atmosphere, Kovar was found to be appropriate for the Kovar-to-glass sealing.

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Influence of Carbon Content on the Mechanical Properties of the Ni-Co Alloy (Ni-Co 합금강의 기계적 특성에 대한 탄소함량의 영향)

  • 장경천;국중민;정장만;권택용;최병기
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2004.04a
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    • pp.129-135
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    • 2004
  • This study was to evaluate the effect of carbon content on metallic change and fatigue characteristics with Fe-29% Ni-17% Co, low heat expansion alloy, widely using electronic components, precision machines, and sealing with glass and metal etc. The steels were fabricated with variation of carbon content, 0, 0.03, 0.06, 0.1, and 0.20% with VIM and tensile test and fatigue test were performed to achieve the above purpose. The more carbon content, the higher hardness value and yield strength. But elongation of 0.03%C, 0.06%C, and 0.10%C specimen decreased about 2.2%, 1.5% and 0.8% respectively mote than that of the base metal. Especially the strength and elongation of 0.20%C specimen increased simultaneously about 14.4% and 7.5%. Fatigue life of 0.03%C specimen decreased but the more carbon content, the higher fatigue life over 0.06% carbon content more than that of base metal.

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Development of Metaal Bipolar plates for Fuel Cell Vehicles (연료전지 차량용 금속분리판 개발)

  • Jin, Sang-Mun;Yang, Yoo-Chang;Kim, Sae-Hoon
    • 한국신재생에너지학회:학술대회논문집
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    • 2009.06a
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    • pp.331-334
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    • 2009
  • Currently, the bipolar plates are fabricated mainly from graphite materials. However, metal bipolar plate are getting most attractive due to their good feasibility of mass production and low cost. In this study, metal bipolar plates for fuel cell Vehicles were developed with a concept based on the straight flow patterns to minimize the pressure drop and spring back. And molded gasket apply to the bipolar plate for improve sealing performance. Results show that the metal bipolar plate have a high potential to replace for graphite materials in fuel cell application.

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Fabrication and Evaluation of Metal-Supported SOFC (금속지지체식 SOFC 제작 및 평가)

  • Choi, Jin-Hyeok;Lee, Tae-Hee;Choi, Mi-Hwa;Yoo, Young-Sung
    • Transactions of the Korean hydrogen and new energy society
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    • v.22 no.1
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    • pp.77-82
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    • 2011
  • In this study, a metal-supported SOFC was fabricated using a relatively cheap and simple process. The adhesion process between ceramic cell and metal support was performed in high temperature over $1400^{\circ}C$ and the deformation of large metal-supported cell happened in this process. Using bi-layered metal support fabricated by diffusion bonding, the deformation of the metal-supported cell can be minimized and the sealing efficiency of anode and cathode was improved. The flatness of the cell was improved by over 20% and the maximum power density of over 0.5 $Wcm^{-2}$ was obtained at the operation condition of $800^{\circ}C$.

Evaluation of physical properties of Zn-Al metal spray coating according to concrete surface and treatment method (콘크리트 표면 처리 방법 및 용사면에 따른 Zn-Al 금속 용사 피막의 물리적 특성 평가)

  • Jang, Jong-Min;Yang, Hyun Min;Lee, Han-Seung
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2022.04a
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    • pp.59-60
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    • 2022
  • When a metal sprayed film of several hundred ㎛ on the concrete surface is possible to 80 dB of shielding effect electromagnetic waves (ElectroMagnetic Pulse, EMP). Therefore, in this study, as a way to secure EMP shielding performance by applying a metal spray coating showing excellent EMP shielding performance to a concrete structure, the metal spray welding efficiency and thin film adhesion performance according to the concrete spray direction and surface treatment method were evaluated. Metal sprayed efficieny according to the metal spraying direction and method was confirmed that the difference was insignificant by applying the roughening agent. However, the method of strengthening the concrete surface and applying the sealing agent show maximum adhesion strength of 3.98 MPa compared to other methods, and it is judged that this method can be utilized for the metal spraying method for concrete EMP shielding.

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Structure analysis of metal gaskets in tightened flanges (플랜지 체결 시 금속 개스킷의 구조해석)

  • IN, S.R.;Yoon, B.J.
    • Journal of the Korean Vacuum Society
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    • v.15 no.5
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    • pp.475-484
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    • 2006
  • The deformation, the stress distribution, and the contact pressure of gaskets used in sealing flanges of CF (Con-Flat) or IPD (Improved) type were calculated to investigate the possibility of analyzing and estimatimg the sealing performance under a given tightening condition for a specific flange system.

Sealing Test of the Helicoflex Gasket (Helicoflex 개스킷의 기밀 시험)

  • 유인근;인상렬
    • Journal of the Korean Vacuum Society
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    • v.11 no.2
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    • pp.81-86
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    • 2002
  • With a specific model for the Helicoflex type metal gasket expected to be used in large ports of the KSTAR vacuum vessel, a sealing curve was obtained by measuring the flange tightening properties such as the correlations of the tightening torque(or linear load), displacement to the leak rate. From the experiment results it was found that the leak rate of the Helicoflex seal in the room temperature was bellow $2\times10^{-1}\textrm{mbar\cdot L/s}$ with a tightening torque of 2500kgf . cm using Ml8 bolts.

Glass to Metal Bonding by Electric Field (전장에 의한 유리와 금속의 접합)

  • 정우창;김종희
    • Journal of the Korean Ceramic Society
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    • v.20 no.1
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    • pp.70-78
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    • 1983
  • This paper discusses the application of Si-Borosilicate glass sealing to a new sealing method which utilizes a large electrostatic field to pormote bound formation at relatively low temperature. Bonding mechanism and the effect of bonding time bonding temperature glass thickness and surface roughness on the bond strength were investigated. Application of a de voltage across bonded specimen gradually produced a layer of glass adjacent silicon which was depleted of mobile ions. As a consequence a n increasingly larger fraction of the applied voltage appeared across the depleted region and very large electric field resulted This field accompanyed by large electrostatic force acted as driving force the of strong bond. And stronger bond was formed with increasing bonding time and temperature. A low temperature preoxidation is advantageous for the Si surface having a rougher surface finish that 1 microinch.

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The Analysis of Characteristics of Water Seal by Using the FEM (Water Seal 특성의 전산 해석)

  • Han, Seung-U;Kim, Wan-Du;Lee, Hak-Ju
    • 연구논문집
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    • s.24
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    • pp.175-188
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    • 1994
  • Water seal is composed of metal case, garter spring, and NBR. Axisymmetric, large deformation non-linear contact problems were solved by using the finite element method for the evaluation of performance of the water seal. Effects of the interference between seal and shaft, and the garter spring on the seal characteristics were considered in this analysis. The contact force and sealing performance increased as the interference and spring stiffness increases. And middle seal is main role sealing performance. Further research efforts are required to consider the effects of the garter spring stiffness, the eccentricity by the shaft or case, and the water pressure.

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