• Title/Summary/Keyword: Metal Powders

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The Preparation of Copper Powder Using Solvothermal Process and Its Application as EMI Shielding Agent (솔보써말 방법을 이용한 구리분말 제조 및 전자파 차폐제로의 응용)

  • Lee, Hyo-Won;Kim, Soo-Ryong;Kwon, Woo-Teck;Choi, Duck-Kyun;Kim, Young-Hee
    • Korean Journal of Materials Research
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    • v.16 no.5
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    • pp.285-291
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    • 2006
  • Copper powders have been widely used in electrically conductive coatings, electrode materials et al. and are very prospective since they are cheaper than noble metal powders such as silver or palladium. In this study, copper powders for metal filler of EMI shielding have been prepared using a solvothermal process from $CuSO_4$, NaOH, Glucose, mixed solvent ($H_2O$: Ethanol) and hydrazine which was used as a reducing agent at various reaction conditions. The prepared copper powders showed finely dispersed spherical shape without agglomerate, uniform morphology, narrow size distribution, high purity and were about 400-700 nm in size. The prepared powders were characterized using XRD, SEM, TGA, XPS, particle size measurement and EMI shielding efficiency.

Fabrication of Sn-Sb Based Powder by Carbothermal Reduction of Spherical Ultrafine Metal Oxides (구형 초미립 금속산화물의 Carbothermal 환원에 의한 Sn-Sb계 분말 합성 및 리튬 이차 전지 음극재료 특성 평가)

  • Hong, Seong-Hyeon;Bae, Jong-Soo;Chin, Young-Mi;Kwon, Hae-Woong
    • Transactions of the Korean hydrogen and new energy society
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    • v.17 no.3
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    • pp.324-330
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    • 2006
  • In this study, carbothermal reduction method was employed to synthesis Sn-Sb alloy powders from chief metal oxides with ultrafine sizes. The Sn-Sb powders consisting of ultrafine particles were formed at $800{\sim}900^{\circ}C$ by reduction of oxides. Those powders have high initial discharge capacities ($570{\sim}637\;mAh/g$) and discharge capacities of those powders maintain initial capacity after 20 cycle due to existence of ultrafine particles in powders and alloying effect of Sn-Sb.

Properties and Application of Metal Sulfide Powder

  • Park, Dong-Kyu;Bae, Sung-Yeal;Ahn, In-Shup;Jung, Kwang-Chul
    • Proceedings of the Korean Powder Metallurgy Institute Conference
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    • 2006.09b
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    • pp.918-920
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    • 2006
  • Metal sulfide powders such as MnS, $MoS_2$ and FeS are simply used to the machinery processing improvement agent and solid lubricant in powder metallurgy industrial. And then, metal sulfide powders have received relatively little attention from powder metallurgy. Recently, the portable machine is one of the important interfaces between human or human and electronic machine. With the increase of the intelligent activity, the social and industrial demands for information display device and power source are increasing. The transition metal sulfide materials (FeS, ZnS) have received considerable attention due to the large variety of its electric, optical and magnetic properties. Among the metal sulfide, $FeS_2$ is appealing superior material for applications in $Li-2^{nd}$ battery because of high capacity. ZnS is also a famous phosphor material with various luminescence properties, such as photoluminescence (PL) and electroluminescence (EL). So generally used in the fields of display, sensors and laser. Metal sulfide materials, therefore, are provided for most widely application in all industries. In recent years, material researchers have become increasingly interested in studying with synthesis of metal sulfide.

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Synthesis and Characterization of Nickel Powders by a Solvothermal Processing (용매열 합성법에 의한 니켈 분말 합성 및 특성)

  • Park, Chan;Bae, Dong-Sik
    • Korean Journal of Materials Research
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    • v.26 no.5
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    • pp.246-249
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    • 2016
  • Nickel powders were prepared under solvothermal condition by precipitation from metal nitrates with aqueous ammonium hydroxide. The powders were obtained at in a temperature range of $190-250^{\circ}C$ for 6h. The morphology and size of nickel powders were studied as a function of reaction temperature. The synthesis of nickel crystalline particles is possible under a solvothermal conditions in ethylene glycol solution. Characterization of the synthesized nickel powders were studied by XRD, SEM(FE-SEM) and TG/DSC. X-ray diffraction analysis of the synthesized powders indicated the formation of nickel structure after reaction. The average crystalline sizes of the synthesized nickel powders were in the range of 200-1000 nm; and the distribution of the powders was broad. The shape of the synthesized nickel particles was almost spherical. The morphology of synthesized nickel powders changed with reaction condition. It was possible to synthesize nickel powders directly in ethylene glycol without reducing agent.

Influence of Pore on Dielectric Constant of Colrdierite Ceramics Prepared by Sol-Gel Process

  • Ryu, Su-Chak
    • The Korean Journal of Ceramics
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    • v.4 no.2
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    • pp.99-102
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    • 1998
  • Cordierite ceramics with low dielectric constants were obtained through sol-gel techniques using as metal alkoxides. The powders for the sintered cordierite ceramics were prepared by hydrolysis of metal alkoxides with ethanol and distilled water. In the hydrolysis, the mole ratio of HCI/TEOS was controlled by changing the amount of HCI as a catalyst. The sol-gel derived powders were dried, pressed, and fired at $1300^{\circ}C$. The dried powders were calcined at $800{\circ}C$ for 3hours to remove residual organics. The fired bodies with different dielectric constants were obtained by using HCI adjusted to various mole ratios of HCI/TEOS in the process. The variation of the amount of HCI catalyst led to a significant influence on dielectric contant, which was attributed to the formation of pores in the sintered body. Especially, the porosity of the sintered body influenced the dielectric constants.

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Wear Resistance Characteristics of Iron Weld Overlays by Composite Chromium Powders (복합 크롬 분말에 의한 철계 용접 오버레이의 내마모 특성)

  • 김종철;박경채;최창옥
    • Journal of Welding and Joining
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    • v.19 no.5
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    • pp.506-511
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    • 2001
  • Weld overlay has been developed to improve the property of material surface which is used in the severe environment. Weld overlay is the process which uses an arc heat and welds different composition of alloy on the substrate for the improvements of heat resistance and wear resistance. Weld overlay has a lot of advantages which are high hardness, good processing efficiency, easy controlling of layer thickness, good quality and low cost. In this study, weld overlay was performed by MAG welding on the base metal(SS400) with filler metal which contain composite powders(Cr+C+Mn+Mo+NbC) and solid wire(JIS-YGW11). Characterization of hardness and wear resistance were analyzed by EDS, EPMA, XRD and observations of microstructure were performed to investigate characteristics of overlays. The experimental results of overlaid specimens manufactured with Cr+C+Mn+Mo+NbC powders were obtained as fellows. ${\alpha}-phase$, M(Fe, Cr)3C and NbC of overlays were increased with decreasing the wire feed rates and increasing powder feed rates. Also the hardness of overlays were increased and the specific wear were decreased.

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Preparation of Silicon Nitride-silicon Carbide Composites from Abrasive SiC Powders

  • Kasuriya, S.;Thavorniti, P.
    • Proceedings of the Korean Powder Metallurgy Institute Conference
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    • 2006.09b
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    • pp.1091-1092
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    • 2006
  • Silicon nitride - silicon carbide composite was developed by using an abrasive SiC powders as a raw material. The composites were prepared by mixing abrasive SiC powder with silicon, pressing and sintering at $1400^{\circ}C$ under nitrogen atmosphere in atmosphere controlled vacuum furnace. The proportion of silicon in the initial mixtures varied from 20 to 50 wt%. After sintering, crystalline phases and microstructure were characterized. All composites consisted of ${\alpha}-Si_3N_4$ and ${\beta}-Si_3N_4$ as the bonding phases in SiC matrix. Their physical and mechanical properties were also determined. It was found that the density of the obtained composites increased with an increase in the $Si_3N_4$ content formed in the reaction.

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Amorphization Process of Cr-N Alloy System by Mechanical Alloying (기계적 합금화에 의한 Cr-N계 합금의 비정질화 과정)

  • 이충효;이성희;이상진;권영순
    • Journal of Powder Materials
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    • v.10 no.4
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    • pp.288-293
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    • 2003
  • Mechanical alloying (MA) by high energy ball mill of Pure chromium Powders was carried out under the nitrogen gas atmosphere. Cr-N amorphous alloy powders have been produced through the solid-gas reaction subjected to MA. The atomic structure during amorphization process was observed by X-ray and neutron diffractions. An advantage of the neutron diffraction technique allows us to observe the local atomic structure surrounding a nitrogen atom. The coordination number of metal atoms around a N atom turns out to be 5.5 atoms. This implies that a nitrogen atom is located at both of centers of the tetrahedron and octahedron formed by metal atoms to stabilize an amorphous Cr-N structure. Also, we have revealed that a Cr-N amorphous alloy may produced from a mixture of pure Cr and Cr nitrides powders by solid-solid reaction during mechanical alloying.

Fabrication and Characterization of Carbon Nanotube/Cu Nanocomposites by Molecular Level Mixing Process (분자수준 혼합공정을 이용한 탄소나노튜브/Cu 나노복합재료의 제조 및 특성평가)

  • Kim, Kyung-Tae;Cha, Seung-Il;Hong, Soon-Hyung
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2005.04a
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    • pp.261-264
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    • 2005
  • Since the first discovery of carbon nanotube (CNT) in 1991, a window to new technological areas has been opened. One of the emerging applications of CNTs is the reinforcement of composite materials to overcome the performance limits of conventional materials. However, because of the difficulties in distributing CNTs homogeneously in metal or ceramic matrix by means of traditional composite processes, it has been doubted whether CNTs can really reinforce metals or ceramics. In this study, CNT reinforced Cu matrix nanocomposite is fabricated by a novel fabrication process named molecular level mixing process. This process produces CNT/Cu composite powders whereby the CNTs are homogeneously implanted within Cu powders. The CNT/Cu nanocomposite, consolidated by spark plasma sintering of CNT/Cu composite powders, shows to be 3 times higher strength and 2 times higher Young’s modulus than Cu matrix. This extra-ordinary strengthening effect of carbon nanotubes in metal is higher than that of any other reinforcement ever used for metal matrix composites.

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The Effect of Energy-absorbing layers on Micro-patterning of Magnetic Metal Films using Nd:YAG Laser (Nd:YAG Laser를 이용한 자성금속막의 패턴 식각에 있어서 에너지 흡수층이 미치는 영향)

  • 이주현;채상훈;서영준;송재성;민복기;안승준
    • Journal of the Korean Institute of Electrical and Electronic Material Engineers
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    • v.13 no.6
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    • pp.538-544
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    • 2000
  • The laser patterning of sputter-deposited CoNdZr/Cu/CoNbZr multi-layered films had been tried using Nd:YAG laser. However generally it is very difficult to remove metal films because of their high reflectance of the laser on the surfaces. As a counterproposal for this problem authors for the first time tried to deposit energy-absorbing layers on the metal films and then irradiated the laser on the surfaces of energy-absorbing layers. Here the energy-absorbing layers consisted of laser energy-absorbing fine powders and binding polymers. Three kinds of powders for the energy-absorbing layers had been used to see the difference in the pattern formation with the degree of laser energy absorption. They were electrically conductive silver powders insulating BaTiO$_3$powder and semiconducting carbon powder. Remarkable difference in width of the formed pattern and the roughness of pattern edge were observed with the characteristic of the powder for the energy-absorbing layer. The pattern width using carbon paste was about three times larger than that using BaTiO$_3$paste. It was observed that the energy-absorbing layer with carbon was the most effective on this micro-patterning.

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