• 제목/요약/키워드: Metal Powders

검색결과 578건 처리시간 0.024초

Selective Laser Sintering of Co-Cr Alloy Powders and Sintered Products Properties

  • Dong-Wan Lee;Minh-Thuyet Nguyen;Jin-Chun Kim
    • 한국분말재료학회지
    • /
    • 제30권1호
    • /
    • pp.7-12
    • /
    • 2023
  • Metal-additive manufacturing techniques, such as selective laser sintering (SLS), are increasingly utilized for new biomaterials, such as cobalt-chrome (Co-Cr). In this study, Co-Cr gas-atomized powders are used as charge materials for the SLS process. The aim is to understand the consolidation of Co-Cr alloy powder and characterization of samples sintered using SLS under various conditions. The results clearly suggest that besides the matrix phase, the second phase, which is attributed to pores and oxidation particles, is observed in the sintered specimens. The as-built samples exhibit completely different microstructural features compared with the casting or wrought products reported in the literature. The microstructure reveals melt pools, which represent the characteristics of the scanning direction, in particular, or of the SLS conditions, in general. It also exposes extremely fine grain sizes inside the melt pools, resulting in an enhancement in the hardness of the as-built products. Thus, the hardness values of the samples prepared by SLS under all parameter conditions used in this study are evidently higher than those of the casting products.

기계화학반응법을 이용한 Ti-doped $Li_3AIH_6$ 분말의 합성과 열분해 특성 (Synthesis of Ti-doped $Li_3AIH_6$ powders by mechanochemical reaction and their thermal decomposition behavior)

  • 이응규;김영관;조영환;윤종규
    • 한국수소및신에너지학회논문집
    • /
    • 제16권1호
    • /
    • pp.92-101
    • /
    • 2005
  • [ $Li_3AlH_6$ ] (5.6wt% theoretical hydrogen storage capacity) powders with and without Ti-containing dopants have been successfully synthesized by mechanochemical reaction near room temperatures from mixtures of LiH and $LiAlH_4$ powders. It has been observed that single phase $Li_3AlH_6$ could be obtained within 2-3 hours of milling, but the addition of reactive $TiCl_2\;or\;TiCl_3$ to the starting mixtures. caused partial decomposition of $LiAlH_4$ into LiCl and free Al with gaseous $H_2$. By addition of these reactive dopants to the as-synthesized $Li_3AlH_6$, this problem could be solved. The addition of 2 mol% $TiCl_2\;or\;TiCl_3\;to\;Li_3AlH_6$ decreased the decomposition start temperature up to 30-50$^{\circ}C$, while that of Ti or $TiH_2$ did not change the thermal decomposition behavior of $Li_3AIH_6$.

기계적 합금화에 의한 Fe-Cr-N 계 비정질 합금분말의 제조 (Synthesis of amorphous Fe-Cr-N alloy powders by mechanical alloying)

  • 이충효
    • 한국결정성장학회지
    • /
    • 제9권1호
    • /
    • pp.132-136
    • /
    • 1999
  • 볼밀을 사용하여 $Fe_{30}Cr_{70}$ 혼합분말을 질소가스 분위기 중 기계적 합금화(MA) 처리하였다. 그 결과 비정질상이 생성되었으며 불활성 아르곤 가스 분위기중 MA 처리를 행한 경우에는 bcc 고용체가 얻어졌다. 기계적 합금화 처리한$(Fe_{30}Cr_{70})_{0.85}N_{0.15)$분말시료의 열분석 결과 약 $550^{\circ}C$에 비정질상의 결정화에 의한 발열 peak가 관찰되었다. bcc 결정질에서 비정질상으로의 구조변화 과정을 Xtjs 회절 및 중성자 회절법에 의해 관찰되었다. 그 결과, 이 합금계에서의 비정질화는 모든 결정구조에서 전형적으로 존재하는 8면체 unit가 우선적으로 붕괴되어 4면체 unit로 변환되어 가는 과정임을 알 수 있었다. 또한, 중성자 회절에 의한 결정구조해석 결과 질소원자는 금속원자로 이루어진 4면체의 중심에 위치하고 있음을 알 수 있었다.

  • PDF

Ag paste와 실리콘 웨이퍼의 반응성에 따른 태양전지의 전기적 성질 (Electrical Properties of Solar Cells With the Reactivity of Ag pastes and Si Wafer)

  • 김동선;황성진;김형순
    • 한국전기전자재료학회:학술대회논문집
    • /
    • 한국전기전자재료학회 2009년도 하계학술대회 논문집
    • /
    • pp.54-54
    • /
    • 2009
  • Ag thick film has been used for electrode materials with the excellent conductivity. Ag electrode is used in screen-printed silicon solar cells as a electrode material. Compared to photolithography and buried-contact technology, screen-printing technology has the merit of fabricating low-priced cells and enormous cells in a few hours. Ag paste consists of Ag powders, vehicles and additives such as frits, metal powders (Pb, Bi, Zn). Frits accelerate the sintering of Ag powders and induce the connection between Ag electrode and Si wafer. Thermophysical properties of frits and reactions among Ag, frits and Si influence on cell performance. In this study, Ag pastes were fabricated with adding different kinds of frits. After Ag pastes were printed on silicon wafer by screen-printing technology, the cells were fired using a belt furnace. The cell parameters were measured by light I-V to determine the short-circuit current, open-circuit voltage, FF and cell efficiency. In order to study the relationship between the reactivity of Ag, frit, Si and the electrical properties of cells, the reaction of frits and Si wafer on was studied with thermal properties of frits. The interface structure between Ag electrode and Si wafer were also measured for understanding the reactivity of Ag, frit and Si wafer. The excessive reactivity of Ag, frit and Si wafer certainly degraded the electrical properties of cells. These preliminary studies suggest that reactions among Ag, frits and Si wafer should optimally be controlled for cell performances.

  • PDF

알루미늄 분체의 폭발위험성과 화염전파속도 (Explosion Hazards and Flame Velocity in Aluminum Powders)

  • 한우섭;이수희
    • 한국가스학회지
    • /
    • 제16권5호
    • /
    • pp.7-13
    • /
    • 2012
  • 알루미늄 분진폭발특성에 미치는 입경과 농도 변화에 따른 영향을 20 L 구형 분진폭발시험장치를 사용하여 실험적으로 조사하였다. 실험에 사용한 알루미늄 분진의 체적 평균 입경은 15.1 및 $34.8{\mu}m$이다. 실험결과, 평균 입경 $15.1{\mu}m$에서의 폭발하한농도(LEL)는 $40g/m^3$, 최대폭발압력($P_{max}$)은 9.8 bar, 폭발압력상승속도는 ($[dP/dt]_{max}$)는 1852 bar/s이었으며, 평균입경 $34.8{\mu}m$의 경우에는 LEL이 $70g/m^3$, $P_{max}$는 7.9 bar, $[dP/dt]_{max}$는 322 bar/s가 얻어졌다. Al분진의 폭발하한농도는 입경 증가에 따라 증가하는 경향이 관찰되었다. 또한 평균입경 $15.1{\mu}m$에서의 Al분진폭발압력으로부터의 화염전파속도의 계산값은 평균입경 $34.8{\mu}m$의 경우보다 5배의 크기를 나타내었다.

The Formation and Crystallization of Amorphous Ti50Cu50Ni20Al10 Powder Prepared by High-Energy Ball Milling

  • Viet, Nguyen Hoang;Kim, Jin-Chun;Kim, Ji-Soon;Kwon, Young-Soon
    • 한국분말재료학회지
    • /
    • 제16권1호
    • /
    • pp.9-15
    • /
    • 2009
  • Amorphization and crystallization behaviors of $Ti_{50}Cu_{50}Ni_{20}Al_{10}$ powders during high-energy ball milling and subsequent heat treatment were studied. Full amorphization obtained after milling for 30 h was confirmed by X-ray diffraction and transmission electron microscope. The morphology of powders prepared using different milling times was observed by field-emission scanning electron microscope. The powders developed a fine, layered, homogeneous structure with prolonged milling. The crystallization behavior showed that the glass transition, $T_g$, onset crystallization, $T_x$, and super cooled liquid range ${\Delta}T=T_x-T_g$ were 691,771 and 80 K, respectively. The isothermal transformation kinetics was analyzed by the John-Mehn-Avrami equation. The Avrami exponent was close to 2.5, which corresponds to the transformation process with a diffusion-controlled type at nearly constant nucleation rate. The activation energy of crystallization for the alloy in the isothermal annealing process calculated using an Arrhenius plot was 345 kJ/mol.

선택적 레이저 용융공정을 이용한 316L 스테인리스강 분말 3차원 조형체의 미세조직 및 경도 연구 (Study on Microstructures and Hardness of STS316L Fabricated by Selective Laser Melting)

  • 신기훈;최준필;김경태;김병기;유지훈
    • 한국분말재료학회지
    • /
    • 제24권3호
    • /
    • pp.210-215
    • /
    • 2017
  • In this study, STS316L powders prepared by gas atomization are used to manufacture bulk structures with dimensions of $10{\times}10{\times}10mm^3$ using selective laser melting (SLM). The microstructures and hardness of the fabricated 316L stainless steel has been investigated with the laser beam overlap varied from 10% to 70%. The microstructures of the fabricated STS316L samples show a decrease in the balling and satellite of powders introducing defect in the bulk samples and the porosity caused by the gap between the molten metal pools disappearing as the overlap ratio increases, whereas a low overlap ratio results in significant balling and a large amount of isolated powders due to the increased gap between the melt pools. Furthermore, the highest value in Vickers hardness is obtained for the sample fabricated by 30% overlapped laser beams. These results show that the overlap ratio of laser beams in the SLM process should be considered as an important process parameter.

폐니켈수소전지로부터 희토류 산화물 분말의 회수에 대한 연구 (A study on recovery of rare earth oxide powders from waste NiMH batteries)

  • 안낙균;김대원;심현우;박재훈;박정진
    • 한국결정성장학회지
    • /
    • 제28권2호
    • /
    • pp.85-90
    • /
    • 2018
  • 폐니켈수소전지에 함유되어 있는 희토류를 회수하기 위하여 $H_2SO_4$로 침출한 용액에 10 M NaOH를 첨가하여 희토류를 pH 2.0 이하에서 약 98 % 침전시켰다. 이후 회수된 희토류 복합 침전물은 $800^{\circ}C$에서 4시간 동안 열처리를 통해 $HNO_3$에 대한 침출률을 증가시켰으며, 희토류 복합 침전물이 용해된 용액에 oxalic acid를 첨가하여 2차 침전을 실시하였다. 재침전된 희토류는 다시 $800^{\circ}C$에서 4시간 열처리를 통해 산화물 형태로 변환되었으며, 이때 희토류 산화물의 순도는 약 99.5 %를 나타내었다.

분사성형법에 의한 SiC입자강화 알루미늄 복합재료의 제조 I. 미세조직에 대한 고찰 (Formation of SiC Particle Reinforced Al Metal Matrix Composites by Spray Forming Process(I. Microstructure))

  • 박종성;김명호;배차헌
    • 한국주조공학회지
    • /
    • 제13권4호
    • /
    • pp.369-381
    • /
    • 1993
  • Aluminum alloy(AC8A) matrix composites reinforced with SiC particles(10% in vol.) were fabricated by Centrifugal Spray Deposition(CSD) process. The microstructures were investigated in order to evaluate both the mixing mode between aluminum matrix and SiC particles, and the effect of SiC particles on the cooling behaviours of droplets during flight and preforms deposited. A non-continuum mathematical calculation was performed to explain and to quantify the evolution of microstructures in the droplets and preforms deposited. Conclusions obtained are as follows; 1. The powders produced by CSD process showed, in general, ligament type, and more than 60% of the powders produced were about 300 to 850 um in size. 2. AC8A droplets solidified during flight showed fine dendritic structure, but AC8A droplets mixed with SiC particles showed fine equiaxed grain structure, and eutectic silicon were formed to crystallize granularly between fine aluminum grains. 3. SiC particles seem to act as a nucleation sites for pro-eutectic silicon during solidification of AC8A alloy. 4. The microstructure of composite powders formed by CSD process showed particle embedded type, and resulted in dispersed type microstructure in preforms deposited. 5. The pro-eutectic silicon crystallized granularly between fine aluminum grains seem to prohibit grains from growth during spray deposition process. 6. The interfacial reactions between aluminum matrix and SiC particles were not observed from the deposit performs and the solidified droplets. 7. The continuum model seem to be useful in connecting the processing parameters with the resultant microstructures. From these results, it was concluded that the fabrication of aluminum matrix composites reinforced homogeneously with SiC particles was possible.

  • PDF

레이저 직접 용착공정으로 형성된 스테인레스/인코넬 합금 계면의 미세조직 분석 (Investigation on Interfacial Microstructures of Stainless Steel/Inconel Bonded by Directed Energy Deposition of alloy Powders)

  • 엄영성;김경태;정수호;유지훈;양동열;최중호;심철용;안승준
    • 한국분말재료학회지
    • /
    • 제27권3호
    • /
    • pp.219-225
    • /
    • 2020
  • The directed energy deposition (DED) process of metal 3D printing technologies has been treated as an effective method for welding, repairing, and even 3-dimensional building of machinery parts. In this study, stainless steel 316L (STS316L) and Inconel 625 (IN625) alloy powders are additively manufactured using the DED process, and the microstructure of the fabricated STS316L/IN625 sample is investigated. In particular, there are no secondary phases in the interface between STS316L and the IN625 alloy. The EDS and Vickers hardness results clearly show compositionally and mechanically transient layers a few tens of micrometers in thickness. Interestingly, several cracks are only observed in the STS 316L rather than in the IN625 alloy near the interface. In addition, small-sized voids 200-400 nm in diameter that look like trapped pores are present in both materials. The cracks present near the interface are formed by tensile stress in STS316L caused by the difference in the CTE (coefficient of thermal expansion) between the two materials during the DED process. These results can provide fundamental information for the fabrication of machinery parts that require joining of two materials, such as valves.