• Title/Summary/Keyword: Metal Plate

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A Study on the Enhancement of Flatness for the Metal Sheet with Curvature (곡률을 가진 판재의 편평도 개선을 위한 인자 연구)

  • Woo, D.U.;Kim, J.Y.;Kim, J.H.;Lee, S.W.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2006.05a
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    • pp.273-276
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    • 2006
  • The focus of this study is on the enhancement of flatness for the shielded slot plate, one of main components of the MCFC stack. The shielded slot plate is to get curvature during manufacturing process since it is produced by forming operation from only one side of it. Therefore, a correction die is proposed to place just after the main die to apply unbending on the curved plate to get almost flat product. In the design for the correction die, four kinds of design factors are selected to study which factor is the most influencing one affecting the flatness of the plate. From the experimental results using Taguchi method, it has been revealed that the Young's modulus of urethane die is the most critical factor.

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3-D Characteristics of the Residual Stress in the Plate Butt Weld Between SA508 and F316L SS (SA508/ F316L SS 맞대기 용접 판재의 3차원 잔류응력특성)

  • Lee, Kyoung-Soo;Kim, Tae-Ryong;Park, Jai-Hak;Kim, Man-Won;Cho, Seon-Yeong
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.33 no.4
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    • pp.401-408
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    • 2009
  • This study is performed to check the three dimensional characteristics of residual stress in the dissimilar metal weld. Although two dimensional analysis has been widely used for the assessment of weld residual stress, it has limitations to understand the stress distribution of the third direction. 3-D analysis was done to understand residual stress distribution of the welded plate. A simple butt-welded plate was considered to show the stress variation on all direction. A mock-up plate weldment was fabricated with SA-508 and F316L, which are widely used in nuclear power plants. The analysis results were validated with the measured values in the mock-up.

Shapes and Deformation of the Hydrogen Absorption Metal (수소저장금속의 형상과 변형)

  • 정영관;박규섭;이근진;김경훈;김세웅
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2003.06a
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    • pp.1382-1385
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    • 2003
  • Deformation on shapes of the hydrogen absorption metal in this paper was investigated on hydrogen absorption-desorption cycling. In order to study this problem, the cold rolled palladium plate and the cold extrusion palladium bar as specimens had been used. By using the electrochemical method, the palladium specimens were cyclically hydrogenated in the 0.1 mol H$_2$SO$_4$ electrolyte. As results, it is noted that the thickness of the plate specimen gradually increased in increasing hydrogenation cycles whereas the width and the length decreased. But both the diameter and the length of the bar specimen increased with increasing hydrogenation cycles. Also, grains in the plate specimen were greatly deformed after hydrogenation cycling whereas internal grains in the bar specimen were pulverized. And deterioration of the hydrogen absorption rate of the bar specimen was lager than the plate specimen.

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Yielding behavior and yield strength of plate structure containing softened region (연화부를 포함한 판재의 항복거동과 항복강도)

  • 배강열;김희진;이태열;엄동석
    • Journal of Welding and Joining
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    • v.8 no.3
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    • pp.79-88
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    • 1990
  • Welded joint often contains soft or softened regions such as the HAZ of TMCP steel welded with high heat input. In this study, the equivalent yield strength of plate structure containing softened region was predicted by FEM analysis, and its incremental behavior was explained with the results of the analysis. The calculated results of yield strength indicated the following for the plate structures. 1) As the softened region starts to yield, shear stress begins to build up along the boundary between base metal and softened region. This results in multi-axial stress condition which gives restraint on the softened region. 2) Restraint effect has a significant influence on the distribution of the shear stress, the nominal stress, and the strain. 3) The yielding behavior of softened region becomes the same as that of base metal when both ratios of length to width and thickness to width of softened region are larger than 30 and 13 respectively.

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Welding Distortions on Rectangular Butt Welded Plate by Shielded Metal Arc Welding Process (피복(被覆) Arc용접(熔接)으로 Butt이음된 사각평판(四角平板)의 용접변형(熔接變形))

  • J.E.,Park;S.J.,Yim;B.S.,Yoon
    • Bulletin of the Society of Naval Architects of Korea
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    • v.17 no.2
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    • pp.21-32
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    • 1980
  • The welding distortions, transverse shrinkage and angular change, on the butt welded joint made by the process of shielded metal arc welding, were studied on the basic study of bead on plate weld. On the study of bead on plate weld, the temperature distribution on the plane normal to the direction of the weld line was assumed to be parabolic. The form of the distortion formulas of welded joint for transverse shrinkage and angular change were derived theoretically. Also, the experiments were performed about three cases, for changing type, sizes of welding electrodes and types of grooves, welding on mild steel plate, to compare theoretical study and experiments. It was found that the theoretical study was in good agreement with the result of experiment. Also, the optimal welding conditions for reducing weld distortions were suggested.

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Characteristics of Magnesium Alloy Fabricated by Melt Drag Method with Applying Overheating Treatments (과부하 열처리를 적용하여 용융드래그방법으로 제작한 마그네슘합금의 특성)

  • Han, Chang-Suk;Lee, Chan-Woo
    • Korean Journal of Materials Research
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    • v.32 no.10
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    • pp.414-418
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    • 2022
  • Magnesium alloy is the lightest practical metal. It has excellent specific strength and recyclability as well as abundant reserves, and is expected to be a next-generation structural metal material following aluminum alloy. This paper investigated the possibility of thin plate fabrication by applying a overheating treatment to the melt drag method, and investigating the surface shape of the thin plate, grain size, grain size distribution, and Vickers hardness. When the overheating treatment was applied to magnesium alloy, the grains were refined, so it is expected that further refinement of grains can be realized if the overheating treatment is applied to the melt drag method. By applying overheating treatment, it was possible to fabricate a thin plate of magnesium alloy using the melt drag method, and a microstructure with a minimum grain size of around 12 ㎛ was obtained. As the overheating treatment temperature increased, void defects increased on the roll surface of the thin plate, and holding time had no effect on the surface shape of the thin plate. The fabricated thin plate showed uniform grain size distribution. When the holding times were 0 and 30 min, the grain size was refined, and the effect of the holding time became smaller as the overheating treatment temperature increased. As the overheating temperature becomes higher, the grain size becomes finer, and the finer the grain size is, the higher the Vickers hardness.

A Study on Improvement of Bending Quality of Hemmed Plates in Sheet Metal Forming (헤밍 (Hemming) 구조를 가진 박판의 굽힘품질 개선에 관한 연구)

  • Kim, Pan Gun;Park, Sang Hu
    • Journal of the Korean Society for Precision Engineering
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    • v.29 no.12
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    • pp.1360-1367
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    • 2012
  • A bending process is considered as one of fundamental sheet metal forming processes, and it is widely used for fabrication of simple or complicated sheet metal products in industrial fields. Most of automobiles and electronics have many parts made by the bending process inside or outside of them. However, till now, there is few research reports on the bending process of hemmed plates. A hemmed plate has a locally different bending strength, so a waving shape occurs after bending. A poor outlook due to local uneven shape influences greatly on product competitiveness. To settle this problem, we studied the bending parameters of a hemmed plate and showed the major sensitive design-parameters on the bending quality.

The Vibration Analysis for the Metal-Piezoceramic Composite Thin Plates (금속-압전세라믹 복합 평판의 진동해석)

  • Go Young-Jun;Nam Hyo-Duk;Chang Ho-Gyeong
    • Proceedings of the Acoustical Society of Korea Conference
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    • spring
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    • pp.307-310
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    • 1999
  • An analysis of the free vibration for the metal-piezoceramic composite thin plates is described. The purpose of this study is to develop a equivalent method for the free vibration analysis of metal-piezoceramic composite thin plates which are not symmetrically about the adhered layer and the piezoelectric effect. In order to confirm the validity of the vibration analysis, double Fourier sine series is used as a modal displacement function of a metal-piezoceramic composite thin plate and applied to the free vibration analysis of the plate under various boundary conditions.

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A Study on the Corner Crack Propagation by Plane Bending Fatigue in Butt Welded Joints of Steel (平面굽힘 疲勞荷重 에 의한 鋼熔接部 의 모서리균열 傳파特性)

  • 김영식;조상명
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.6 no.3
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    • pp.232-238
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    • 1982
  • The behavior of corner crack propagation by unidirectional plane bending fatigue was investigated in the butt welded joints of SS41 and SM50 steel plates including an edge through-thickness notch. The properties of fatigue crack propagation were inspected in the weld metal, heat-affected zone, and base metal of the welded joints. Main results obtained are as follows; (1) When a plate with an edge through-thickness notch is loaded by plane bending fatigue in indirection, the 2 variant corner cracks on the upper and lower edge of the plate are initiated and propagated respectively from the notch. (2) In case of a specimen containing a corner crack, it is more reasonable to estimate the crack propagation rate by area of fracture surface than by crack surface length. (3) The rate of fatigue crack propagation becomes faster in the following order; weld metal, heat-affected zone, and base metal. (4) The specimen including reinforcement shape is rapidly failed throughout bond due to effect of its shape when the repeated load exceeds a certain cycle.

A comparative study of experiment and analysis of sheet matal in V-bending (V-벤딩 금형에서 박판 소재의 실험과 해석을 통한 스프링 백 비교 고찰)

  • Jeong, Gyun-Min;Choi, Kye-Kwang
    • Design & Manufacturing
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    • v.15 no.1
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    • pp.21-25
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    • 2021
  • When the product is removed from the mold after molding during the sheet metal molding process, elastic recovery causes a springback phenomenon. Much research has been done to minimize this phenomenon. In this study, V-bending experiments were conducted using galvanized steel sheets, stainless steel, and aluminum sheet materials, using a total of nine types of thin sheet materials of 1.0t, 1.5t, and 2.0t, respectively. Molding analysis and experimental data were compared and analyzed. In the case of galvanized steel sheets, it was considered that the springback phenomenon occurs more frequently in molding analysis than in experiments. It was considered that the springback phenomenon occurs greatly in the experiment, not the interpretation of the molding of the stainless steel plate and the aluminum plate. It was considered that the springback occurrence tendency of the molding analysis and the experiment was the same, and the springback occurrence error rate of the molding analysis and the experimental result was about 4.0%.