• Title/Summary/Keyword: Metal PCB

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Influence of Bath Temperature on Electroless Ni-B Film Deposition on PCB for High Power LED Packaging

  • Samuel, Tweneboah-Koduah;Jo, Yang-Rae;Yoon, Jae-Sik;Lee, Youn-Seoung;Kim, Hyung-Chul;Rha, Sa-Kyun
    • Proceedings of the Korean Vacuum Society Conference
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    • 2013.02a
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    • pp.323-323
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    • 2013
  • High power light-emitting diodes (LEDs) are widely used in many device applications due to its ability to operate at high power and produce high luminance. However, releasing the heat accumulated in the device during operating time is a serious problem that needs to be resolved to ensure high optical efficiency. Ceramic or Aluminium base metal printed circuit boards are generally used as integral parts of communication and power devices due to its outstanding thermal dissipation capabilities as heat sink or heat spreader. We investigated the characterisation of electroless plating of Ni-B film according to plating bath temperature, ranging from $50^{\circ}C$ to $75^{\circ}C$ on Ag paste/anodised Al ($Al_2O_3$)/Al substrate to be used in metal PCB for high power LED packing systems. X-ray diffraction (XRD), Field-Emission Scanning Electron Microscopy (FE-SEM) and X-ray Photoelectron Spectroscopy (XPS) were used in the film analysis. By XRD result, the structure of the as deposited Ni-B film was amorphous irrespective of bath temperature. The activation energy of electroless Ni-B plating was 59.78 kJ/mol at the temperature region of $50{\sim}75^{\circ}C$. In addition, the Ni-B film grew selectively on the patterned Ag paste surface.

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Recovery of Metals from Printed Circuit Board Scraps by Shape Sorting Method (형상분리법에 의한 폐 PCBs로부터 유가금속의 회수연구)

  • Lee, Jae-Chun;Lee, Min-Yong;Shigehisa Endoh;Shin, Hee-Young
    • Resources Recycling
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    • v.5 no.3
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    • pp.37-43
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    • 1996
  • The recovery of metals from printed circuit board(PCBs) scraps was investigated by utilizing a shape sorting method.After all electronic parts mounted on the board were removed. PCBs were pulverized to particles smaller than 1 mm by aswing hammer type impact mill in order to liberate metal components. Metals were separated from nonmetalliccomponents by an inclined vibrating plate (IVP). The metal separation efficiency was measured as a function of vihrationintensity and inclined angle. The maximum efficiency was obtained when IVP was operated at the vibration intensity(Kv)of 1.40 and the inclined angle of 10". The grade of the metal components was recovered from PCBs exceeding 90% byusing IVP.0% by using IVP.

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The Research on Performance of PCB type of Solar cell BusBar Formed by Layer Structure (적층구조로 형성된 PCB형 태양전지용 BusBar의 성능에 관한 연구)

  • Jeon, Taeg-Jong;Cho, Nam-Cheol;Lee, Chae-Moon
    • 한국태양에너지학회:학술대회논문집
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    • 2012.03a
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    • pp.102-107
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    • 2012
  • The purpose of thesis is to improve output of solar cell module by enhancing transmission efficiency. To improve transmission efficiency, transmission interconnection ribbon which is used to connect solar cells and busbar which contacts with it has been improved. To secure reliability, comparison research on output of solar cell modules has been conducted by manufacturing PCB module formed by laminated metal with the same output. The result of this research is based on a output efficiency test of modules by comparing electric conductivity of soldering busbar and laminated PCV type of busbar.

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Solder Paste Inspection of PCB using Laser Sensor (Laser 거리센서를 이용한 PCB에서의 납 도포상태검사)

  • O, Seung-Yong;Choe, Gyeong-Jin;Lee, Yong-Hyeon;Park, Jong-Guk
    • Proceedings of the KIEE Conference
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    • 2003.11b
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    • pp.291-294
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    • 2003
  • In this paper, 2D and 3D inspection algorithm for printed solder on PCB is introduced. The aim of inspection is the detection of error such as rich solder poor solder and missing solder. For Inspection, laser distance sensor is used. For 2D inspection, laser image that is created by normalizing laser data between 0 and 255 are used. Reference Image is made using gerber file. Image processing algorithm is used for 2D inspection. By adding thickness of metal stencil to laser image, volume for solder can be calculated and 3D inspection is carried out.

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Degradation of Organochlorinated Pollutants by Microorganism -Isolation of PCBs-Degrading Strain and Conditions of Degradation- (미생물에 의한 난분해성 유기염소계 오염물질의 분해 -PCBs 분해 균주의 분리 및 그 분해 조건-)

  • Kim, Chan-Jo;Oh, Man-Jin;Lee, Jong-Soo;Sohn, Hyun-Ju;Sung, Chang-Keun
    • Applied Biological Chemistry
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    • v.29 no.3
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    • pp.273-278
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    • 1986
  • PCBs was degraded by bacterium, which was classified as a strain of Alcaligenes aquamarinus. Its PCB-42 degradation was maximized when grown on mineral salts medium containing 0.1% of PCB-42 as a sole carbon source at $25^{\circ}C$ and initial pH $7.0{\sim}8.0$, and also shaking culture was effective for it. The addition of glucose and peptone were effective for the degradation of PCB-42, but metal ions were not effective.

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A Study on the Application Method of Steinberg Fatigue Limit Equation for Electronic Part Life Assessment of Fighter Aircraft Radar (전투기 레이다용 전자부품 수명평가를 위한 Steinberg 피로한계식 적용방안 연구)

  • Kim, Deokjoo;Hah, Seung Ryong;Kang, Minsung;Heo, Jaehun
    • Journal of the Korea Institute of Military Science and Technology
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    • v.23 no.4
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    • pp.319-327
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    • 2020
  • In this study a methodology to evaluate fatigue life of the electronic parts for the fighter radar unit under random vibration loading is presented. To do this, one parameter for the 3-σ RMS quation of Steinberg fatigue model is modified to come up with a printed circuit board(PCB) with multiple electronic parts, while fundamental frequency and dynamic deflection of the PCB are calculated from a MATLAB based finite element computer code. For the RIFA structure selected in this study, the 3-σ RMS fatigue limit displacement is reduced to 0.741 times as much as the Steinberg model. This investigation allows to assess the life of multiple electronic parts mounted on the PCB with reinforced metal cover/body showing non-sinusoidal deflection patterns.

Characteristics of organic pollutants in discharged industrial waste in Korea - Focuse on metallic and plastic manufacturing processes and wastewater treatment plants - (국내 사업장 폐기물 중 유기오염물질의 배출특성 연구 - 금속과 플라스틱 제조공정 및 폐수처리시설 중심으로 -)

  • Yeon, Jin-Mo;Kang, Young-Yeul;Kim, Woo-Il;Shin, Sun-Kyoung;Jeong, Seong-Kyeong;Cho, Yoon-A;Kim, Na;Kim, Min-Sun
    • Analytical Science and Technology
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    • v.25 no.6
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    • pp.421-428
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    • 2012
  • In this study, PCDD/PCDFs, PAHs and PCBs in wastes from metal, plastic and wastewater treatment facilities were analyzed. The concentrations of PCDD/PCDFs ranged from 7.37~432.20 ng-TEQ/kg in fly ash, 0.51~855.01 ng-TEQ/kg in incinerated ash and 0.37~385.81 ng-TEQ/kg in dust. Dioxin content was lower, compared to data in foreign countries. PAHs concentration was in the range of 0.0075~2.9225 mg/kg for process sludge and 0.0035~1.6716 mg/kg for wastewater sludge, which satisfied all of the two standards (Nap, Ant, B(a)F:4/0.8, Phen, B(a)A:5/1, Flt:10/2.5, B(a)P:4.5/0.9) of the Marine Environment Management Act. PAHs concentration in process sludge and wastewater sludge were slightly lower than those abroad. According to the analysis of seven types of PCBs (in comparison with the first standard, 0.15 mg/kg), concentration was found in the range of 0.0~0.65 mg/kg, while PCB-52, PCB-101, PCB-138, PCB-153 and PCB-180 isomers were detected in excessive value in some machine oil and hydraulic fluid.

Studies on the Interfacial Reaction of Screen-Printed Sn-37Pb, Sn-3.5Ag and Sn-3.8Ag-0.7Cu Solder Bumps on Ni/Au and OSP finished PCB (Ni/Au 및 OSP로 Finish 처리한 PCB 위에 스크린 프린트 방법으로 형성한 Sn-37Pb, Sn-3.5Ag 및 Sn-3.8Ag-0.7Cu 솔더 범프 계면 반응에 관한 연구)

  • Nah, Hae-Woong;Son, Ho-Young;Paik, Kyung-Wook;Kim, Won-Hoe;Hur, Ki-Rok
    • Korean Journal of Materials Research
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    • v.12 no.9
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    • pp.750-760
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    • 2002
  • In this study, three solders, Sn-37Pb, Sn-3.5Ag, and Sn-3.8Ag-0.7Cu were screen printed on both electroless Ni/Au and OSP metal finished micro-via PCBs (Printed Circuit Boards). The interfacial reaction between PCB metal pad finish materials and solder materials, and its effects on the solder bump joint mechanical reliability were investigated. The lead free solders formed a large amount of intermetallic compounds (IMC) than Sn-37Pb on both electroless Ni/Au and OSP (Organic Solderabilty Preservatives) finished PCBs during solder reflows because of the higher Sn content and higher reflow temperature. For OSP finish, scallop-like $Cu_{6}$ /$Sn_{5}$ and planar $Cu_3$Sn intermetallic compounds (IMC) were formed, and fracture occurred 100% within the solder regardless of reflow numbers and solder materials. Bump shear strength of lead free solders showed higher value than that of Sn-37Pb solder, because lead free solders are usually harder than eutectic Sn-37Pb solder. For Ni/Au finish, polygonal shaped $Ni_3$$Sn_4$ IMC and P-rich Ni layer were formed, and a brittle fracture at the Ni-Sn IMC layer or the interface between Ni-Sn intermetallic and P-rich Ni layer was observed after several reflows. Therefore, bump shear strength values of the Ni/Au finish are relatively lower than those of OSP finish. Especially, spalled IMCs at Sn-3.5Ag interface was observed after several reflow times. And, for the Sn-3.8Ag-0.7Cu solder case, the ternary Sn-Ni-Cu IMCs were observed. As a result, it was found that OSP finished PCB was a better choice for solders on PCB in terms of flip chip mechanical reliability.

Study on Recovery of Precious Metal (Ag, Au) from Anode Slime Produced by Electro-refining Process of Anode Copper (양극동의 전해정련시 발생된 양극슬라임으로부터 귀금속(Ag, Au) 회수에 대한 연구)

  • Kim, Young-Am;Park, Bo-Gun;Park, Jae-Hun;Hwang, Su-Hyun
    • Resources Recycling
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    • v.27 no.6
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    • pp.23-29
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    • 2018
  • Recently rapid economic growth and technological development have led to an increase in the generation of waste electrical and electronic equipment (WEEE). As the amount of electric and electronic waste generated increases, the importance of processing waste printed circuit boards (PCB) is also increasing. Various studies have been conducted to recycle various valuable metals contained in a waste PCB in an environmentally friendly and economical manner. To get anode slime containing Ag and Au, Anode copper prepared from PCB scraps was used by means of electro-refining. Ag and Au recovery was conducted by leaching, direct reduction, and ion exchange method. In the case of silver, the anode slime was leached at 3 M $HNO_3$, 100 g/L, $70^{\circ}C$, and Ag was recovered by precipitation, alkali dissolution, and reduction method. In the case of gold, the nitrate leaching residues of the anode slime was leached at 25% aqua regia, 200 g/L, $70^{\circ}C$, and Au was recovered by pH adjustment, ion exchange resin adsorption, desorption and reduction method. The purity of the obtained Au and Ag were confirmed to be 99.99%.

Broadband MIMO Antenna Using the Metal Cover Radiator (메탈 커버를 방사소자로 이용한 광대역 MIMO 안테나)

  • Kim, ByungChul;Park, Minkil;Son, Taeho
    • The Journal of Korean Institute of Electromagnetic Engineering and Science
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    • v.26 no.9
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    • pp.769-776
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    • 2015
  • In this paper, a broadband MIMO antenna using the metal cover that is one of the antenna radiators is designed and implemented on the PCB. The proposed antenna consists of a monopole and an IFA fed by the coupling structure and a metal cover radiator. Therefore, a monopole and an IFA with a metal cover radiator operate simultaneously through a hybrid form of operation. The antenna satisfies VSWR 3:1 at the bands of LTE class 13, class 14, CDMA, GSM900, DCS, PCS, WCDMA, LTE class 40 and WiFi. The maximum ECC of diagonally fed MIMO antenna is 0.186. The measured average gain and efficiency were -5.14~-1.28 dBi and 30.87~74.48 % over the desire bands, respectively.