• 제목/요약/키워드: Metal Forming

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프레스금형 형내 모니터링에 대한 연구 (A Study for In-process Monitoring in Press die)

  • 윤재웅
    • 한국산학기술학회논문지
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    • 제18권6호
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    • pp.692-696
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    • 2017
  • 프레스 부품의 형상은 고객 요구와 공정단축 및 비용절감으로 점점 복잡하게 변하고 있다. 또한 프레스공정은 많은 인자의 영향으로 양산 중에도 안정성이 수시로 변하고 있다. 공정의 안정성을 확보하는 데는 형상, 소재, 프레스, 금형 및 윤활에 대한 사전 연구가 충분히 되어 허용된 공차 안에서 재현성이 구현되는 공정을 수립해야 한다. 하지만 예측하지 못한 공정인자들의 변화는 양산라인 정지와 생산계획에 차질을 현장에서 야기 시키고 있다. 이에 프레스금형에 센서를 적용해 실시간 공정을 모니터링 할 수 있는 방법을 본 논문에선 소개한다. 비접촉식으로 판재의 흐름을 측정하는 센서와 그 중 양산에 적용 가능성이 높은 광학센서를 사용한 실험 사례를 제시했다. 원통드로잉금형에 광학센서를 설치해 소재, 블랭크홀더힘, 드로잉비를 변화시키며 센서의 사용 가능성을 테스트했다. 또한 각통드로잉 금형을 사용해 국부적으로 다른 판재의 흐름을 정량화 했고 측정값이 소재의 연신에 의해 드로잉 깊이보다 항상 작다는 것을 정량적으로 측정하였다. 마지막으로 프레스 금형에 센서를 접목시켜 사용할 수 있는 분야에 대해 제안을 하였다. 원가절감에 대한 Needs가 지속적으로 증가하고 이를 통해 글로벌 금형경쟁력을 확보해야하는 시점에 기여가 되었으면 한다.

고전기장을 이용한 도전성 탄소섬유/폴리에틸렌 복합필름의 제조 및 특성 연구 : 고분자 점착하층의 영향 (Fabrication and Properties of Conductive Carbon Fiber/Polyethylene Composite Films Fabricated under High Intensity Electric Fields : Effect of Polymer Sublayer)

  • 박민;김준경;임순호;고문배;최철림;;방효재;이광희
    • 폴리머
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    • 제24권2호
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    • pp.268-275
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    • 2000
  • 고전기장을 이용하여 제조한 도전성 탄소섬유/폴리에틸렌 복합필름에 있어서 고분자 점착하층의 두께가 제조된 필름의 체적비저항과 인장강도에 미치는 효과에 대하여 연구하였다. 탄소섬유(CF) 함량과 CF 층밀도에 따라 제조된 필름의 체적비저항과 인장강도의 점착하층에 대한 의존성의 양상은 복잡하게 나타났다. 이는 점착하층의 증가에 따라서 필름 하층면에 중심부나 위쪽에 비하여 CF 농도가 낮은 절연성 고분자층의 두에가 증가하고 필름 상층면 근처에서는 CF의 함침에 필요한 고분자 매트릭스의 양이 적어져 매트릭스 함침이 불충분하여 기공이 포함된 구조를 형성시키는 효과와 증가된 매트릭스의 유동성을 바탕으로 CF 분산성이 향상되고 동시에 보다 치밀한 구조가 형성되는 두 가지 상반되는 효과의 상대적 기여 정도의 차이를 통하여 설명할 수 있었다. 이들 결과는 전자파 차폐용 고도전성 고분자 차폐필름의 제조에 있어서 전기적 성질과 기계적 성질의 최적화하는데 중요하다.

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n-Si(111) 기판 위에 전기증착에 의한 Fe 박막의 성장과 구조적 특성 (Growth and Structural Properties of Fe Thin Films Electrodeposited on n-Si(111))

  • 김현덕;박경원;이종덕
    • 한국정보통신학회논문지
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    • 제10권9호
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    • pp.1663-1670
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    • 2006
  • 펄스 전기증착법에 의해 단결정 Fe 박막을 n-Si(111) 기판위에 직접 성장시켰다. CV 분석 을 통해 $Fe^{2+}n-Si(111)$ 계면은 쇼트키 장벽 형성에 따른 다이오드 특성을 가진다는 사실을 알 수 있었다. 또한 인가 전압에 따른 전기용량의 변화를 보여주는 Mott-Schottky chottky(MS) 관계식을 이용하여 전해질 내에서 n-Si(111) 기판의 flat-band potential(EFB)을 조사하였으며, 0.1M $FeCl_2$ 전해질 내에서 EFB와 산화-환원 전위는 각각 -0.526V 과 -0.316V 임을 알 수 있었다. Fe/n-Si(111) 계면반응 시, Fe 증착 초기 단계에서의 핵 형성과 성장 운동학은 과도전류 특성을 이용하여 조사하였으며, 과도전류 특성을 통해 Fe 박막의 성장모드는 "instantaneous nucleation and 3-dimensional diffusion limited growth"임을 알 수 있었다. 주파수가 300Hz, 최대 전압이 1.4V인 펄스 전압을 이용하여 n-Si(111) 기판위에 Fe를 직접 전기 증착 시켰으며, 형 성 된 Fe 박막은 단결정 ${\alpha}-Fe$로 Si 기판위에 ${\alpha}-Fe(110)/Si(111)$의 격자 정합성을 가지고 성장하였음을 XRD 분석을 통해 확인하였다.

Lactobacillus sporgenes에 의한 $\beta$-Galactosidase생산에 관한 연구 -$\beta$-Galactosidase의 효소학적 성질- (Studies on the Production of $\beta$-Galactosidase by Lactobacillus sporogenes - Characterization of $\beta$-Galactosidase -)

  • Kim, Young-Man;Lee, Jung-Chi;Chung, Pil-Keun;Park, Yong-Jin;Yang, Han-Chul
    • 한국미생물·생명공학회지
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    • 제11권3호
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    • pp.205-210
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    • 1983
  • 유포자 유산균인 Lactobacillus sporogenes에 의한 extracellular $\beta$-galactosidase의 생산에 관한 연구에 이어 본 효소의 효소학적 일반성질을 조사하여 다음과 같은 결과를 얻었다. L. sporosenes $\beta$-glactosidase는 o-nitrophenyl-$\beta$-d-glaactopyranoside(ONPG)를 가수분해 할때에 0.05M-sodium phosphate buffer를 사용하여 pH6.8과 반응온도 6$0^{\circ}C$에서 가장 높은 효소활성을 나타냈으며 또한 이 효소반응의 activation enery는 50~6$0^{\circ}C$에서는 11,300ca1/mo1e, $50^{\circ}C$이하에서는 16,000ca1/mo1이었다. 효소활성에 미치는 금속 이온의 효과는 거의 없었으나 L-cysteine 10mM 첨가로 뚜렷한 첨가 효과를 나타내므로서 sulfhydryl enzyme의 특징을 보였다. 한편 lactose와 ONPG에 대한 Michaelis constant가 각각 6.45$\times$$10^{-2}$M, 1.48$\times$$10^{-3}$M을 나타냄으로서 본 효소는 ONPG에 휠씬 큰 친화성을 나타냈다. 또 ONPG분해반응은 lactose, galactose, glucose등의 당류첨가에 의해 그 반응속도가 현저히 감소되며 lactose는 특이하게 noncompe titive저해 양식을 나타내었으며 Ki값은 17.8mM galactose는 Ki값이 13.3mM, competitive inhibition glucose는 11.4mM의 Ki값에 uncompetitive inhibition을 나타냈다. 특히 본 효소는 중성부의 pH와 6$0^{\circ}C$에서 180분간 가열후에도 70%이상의 효소활성을 나타냄으로서 상당히 높은 열안정을 나타냄과 동시에 균체외 효소라는 장점도 아울러 가지고 있어 식품공업에의 그 이용 가능성이 매우 높다고 하겠다.

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Surface Characteristics of Type II Anodized Ti-6Al-4V Alloy for Biomedical Applications

  • 이수원;정태곤;양재웅;정재영;박광민;정용훈
    • 한국표면공학회:학술대회논문집
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    • 한국표면공학회 2017년도 춘계학술대회 논문집
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    • pp.77-77
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    • 2017
  • Titanium and its alloys offer attractive properties in a variety of applications. These are widely used for the field of biomedical implants because of its good biocompatibility and high corrosion resistance. Titanium anodizing is often used in the metal finishing of products, especially those can be used in the medical devices with dense oxide surface. Based on SAE/AMS (Society of Automotive Engineers/Aerospace Material Specification) 2488D, it has the specification for industrial titanium anodizing that have three different types of titanium anodization as following: Type I is used as a coating for elevated temperature forming; Type II is used as an anti-galling coating without additional lubrication or as a pre-treatment for improving adherence of film lubricants; Type III is used as a treatment to produce a spectrum of surface colours on titanium. In this study, we have focused on Type II anodization for the medical (dental and orthopedic) application, the anodized surface was modified with gray color under alkaline electrolyte. The surface characteristics were analyzed with Focused Ion Beam (FIB), Scanning Electron Microscopy (SEM), surface roughness, Vickers hardness, three point bending test, biocompatibility, and corrosion (potentiodynamic) test. The Ti-6Al-4V alloy was used for specimen, the anodizing procedure was conducted in alkaline solution (NaOH based, pH>13). Applied voltage was range between 20 V to 40 V until the ampere to be zero. As results, the surface characteristics of anodic oxide layer were analyzed with SEM, the dissecting layer was fabricated with FIB method prior to analyze surface. The surface roughness was measured by arithmetic mean deviation of the roughness profile (Ra). The Vickers hardness was obtained with Vickers hardness tester, indentation was repeated for 5 times on each sample, and the three point bending property was verified by yield load values. In order to determine the corrosion resistance for the corrosion rate, the potentiodynamic test was performed for each specimen. The biological safety assessment was analyzed by cytotoxic and pyrogen test. Through FIB feature of anodic surfaces, the thickness of oxide layer was 1.1 um. The surface roughness, Vickers hardness, bending yield, and corrosion resistance of the anodized specimen were shown higher value than those of non-treated specimen. Also we could verify that there was no significant issues from cytotoxicity and pyrogen test.

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옥천대(沃川帶)의 지질(地質) 및 광물자원(鑛物資源)에 관(關)한 연구(硏究) -평창(平昌)~주천지역(酒泉地域)에 있어서의 광화작용(鑛化作用)- (Geology and Mineral Resources of the Ogcheon Zone: Mineralization in the Pyeongchang-Jucheon Area, Kangwon-Do, Korea)

  • 윤석규;소칠섭;김규한
    • 자원환경지질
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    • 제19권1호
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    • pp.1-18
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    • 1986
  • A group of 16 $Zn+Pb{\pm}Ag$ deposits distributed in the Pyeongchang-Jucheon area, Kangwon-do, South Korea, were semi-regionally investigated. These deposits are contact metasomatic and/or hydrothermal replacement types hosted in the carbonate-dominated Cambrian Machari Formation and Ordovician Ibtanri Formation, and also in the carbonate interbeds of the Precambrian argillic metasediments. Comparing some key aspects of the individual deposits, it is found that the ore deposits hosted in the Machari and Ibtanri Formations are mostly of steeply-dipping chimneys with or without skarn minerals and are rich in Ag and Pb>Zn in metal grade whereas those occuring in the carbonate interbeds of the Precambrian argillic metasediments are gently-dipping conformable lenticular orebodies mostly with skarn minerals and are generally poor in Ag and Zn>Pb. The skarn mineralization in the area appears to have occurred during the lower Cretaceous (118.7Ma) to mid-Cretaceous (107.8Ma) time assumed from the K-Ar dates of the Dowon and Pyeongchang granites which are closely associated with the skarn ore deposits. The Rb/Ba/Sr ratios of these granites indicate that they are of strongly differentiated anomalous granites, and the Nb vs. Y and Rb vs. Y+Nb plots fall on the field of volcanic arc setting. The contact aureoles are zoned, giving the sequence in order of increasing distance from igneous contact: garnet-wollastonite, granet-wollastonite-clinopyroxene and garnet-clinopyroxene in such as the Pyeongchang and Yeonwol 114 areas. Electron microprobe analyses reveal that garnets and clinopyroxenes are generally low in Fe and Mn. Garnets are grossular to intermediate grandite except for those from the Ogryong exoskarn which are richer in andradite, pyrope and spessartine fractions. This indicates that the oxidation state of skarn-forming environment at Ogryong was higher than at the other deposits. Clinopyroxenes are mostly salitic except for those from the Ogryong exoskarn which involve considerable amounts of hedenbergite and johansenite fractions. The ${\delta}^{18}O$ value of Jurassic biotite granite at Ogryong is higher (+10.21‰) than that of Cretaceous one at Chodun (+8.41‰). The ${\delta}^{13}C$ values of carbonate rocks range from -0.89‰ to 0.68‰ and the ${\delta}^{18}O$ values range from +11.91‰ to + 19.34‰ indicating that these carbonate rocks are of marine origin. However, the ${\delta}^{13}C$ values of skarn calcite and vein calcite are -4.80‰ and -12.92‰, and the ${\delta}^{18}O$ values are +5.56‰ and +10.32‰, respectively, indicating that these calcites are of hydrothermal origin. The ${\delta}^{34}S$ values of sulfide minerals range from +4.4‰ to +8.7‰ suggesting that the sulfurs are of magmatic origin.

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Enhancement of light extraction efficiency in vertical light-emitting diodes with MgO nano-pyramids structure

  • Son, Jun-Ho;Yu, Hak-Ki;Lee, Jong-Lam
    • 한국전기전자재료학회:학술대회논문집
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    • 한국전기전자재료학회 2010년도 춘계학술회의 초록집
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    • pp.16-16
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    • 2010
  • GaN-based light-emitting diodes (LEDs) are attracting great interest as candidates for next-generation solid-state lighting, because of their long lifetime, small size, high efficacy, and low energy consumption. However, for general illumination applications, the external quantum efficiency of LEDs, determined by the internal quantum efficiency (IQE) and the light extraction efficiency, must be further increased. The IQE is determined by crystal quality and epitaxial layer structure and high value of IQE more than 70% for blue LEDs have been already reported. However, there is much room for improvement of light extraction efficiency because most of the generated photons from active layer remain inside LEDs by total internal reflection at the interface of semiconductor with air due to the high refractive index difference between LEDs epilayer (for GaN, n=2.5) and air (n=1). The light confining in LEDs will be reabsorbed by the metal electrode or active layer, reducing the efficacy of LEDs. Here, we present the first demonstration of enhanced light extraction by forming a MgO nano-pyramids structure on the surface of vertical-LEDs. The MgO nano-pyramids structure was successfully fabricated at room temperature using conventional electron-beam evaporation without any additional process. The nano-sized pyramids of MgO are formed on the surface during growth due to anisotropic characteristics between (111) and (200) plane of MgO. The ZnO layer with quarter-wavelength in thickness is inserted between GaN and MgO layers to increase the critical angle for total internal reflection, because the refractive index of ZnO (n=1.94) could be matched between GaN (n=2.5) and MgO (n=1.73). The MgO nano-pyramids structure and ZnO refractive-index modulation layer enhanced the light extraction efficiency ofV-LEDs with by 49%, comparing with the V-LEDs with a flat n-GaN surface. The angular-dependent emission intensity shows the enhanced light extraction through the side walls of V-LEDs as well as through the top surface of the n-GaN, because of the increase in critical angle for total internal reflection as well as light scattering at the MgO nano-pyramids surface.

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B 세포의 항체 생산에 대한 게란티 바이오-게르마늄 효모의 영향 (Effect of Geranti Bio-Ge Yeast, a Dried Yeast Containing Biogermanium, on the Production of Antibodies by B Cells)

  • 주성수;원태준;이용진;김민정;박소영;이성희;이도익;황광우
    • IMMUNE NETWORK
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    • 제6권2호
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    • pp.86-92
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    • 2006
  • Background: Germanium compounds are increased to use in nutrient foods and medicines in terms of antibiotics to microbes, anticancer, modulation of immune system and neutralizing heavy metal toxins. Geranti Bio-Ge Yeast, containing stable organic germanium and bound to the yeast protein was developed by Geranti Pharm. LTD. and the modulation effect in the immune system was examined in vivo and in vitro. Methods: The compound, Geranti Bio-Ge Yeast, was fed to female Balb/c mice (each group has 10 mice) for 4 weeks and the yeast powder and steamed red ginseng powder were used as control during the same feeding time points. During 4 weeks there was no symptom to be considered, and after 4 weeks feeding all mice were sacrificed to check the changes of related immune cells and subsidiary responses (i.e. cell counting, FACS, MTT, LDH, PFC assay). Results: In pre-post comparison, B cell population was increased in the group of Geranti Bio-Ge Yeast in a dose dependent manner (100 to 800 mg/kg). However, the population of T cell, dendritic cell and macrophage was not comparably changed in all doses. The ability of cytokine production and proliferation was almost same level as shown in control group. In contrast, PFC assay informed that the compound increase the antibody production ability when fed over 200 mg/kg implying that the increase of PFC number might be due to the increase of B cells. Conclusion: Over the entire study, we concluded that the compound, Geranti Bio-Ge Yeast has better potential in immune response in terms of B cell proliferation than that of positive control, red ginseng, and the compound can be one of the future candidates for a new supplementary source improving immune system activity.

Effect of Amine Functional Group on Removal Rate Selectivity between Copper and Tantalum-nitride Film in Chemical Mechanical Polishing

  • Cui, Hao;Hwang, Hee-Sub;Park, Jin-Hyung;Paik, Ungyu;Park, Jea-Gun
    • 한국전기전자재료학회:학술대회논문집
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    • 한국전기전자재료학회 2008년도 하계학술대회 논문집 Vol.9
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    • pp.546-546
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    • 2008
  • Copper (Cu) Chemical mechanical polishing (CMP) has been an essential process for Cu wifing of DRAM and NAND flash memory beyond 45nm. Copper has been employed as ideal material for interconnect and metal line due to the low resistivity and high resistant to electro-migration. Damascene process is currently used in conjunction with CMP in the fabrication of multi-level copper interconnects for advanced logic and memory devices. Cu CMP involves removal of material by the combination of chemical and mechanical action. Chemicals in slurry aid in material removal by modifying the surface film while abrasion between the particles, pad, and the modified film facilitates mechanical removal. In our research, we emphasized on the role of chemical effect of slurry on Cu CMP, especially on the effect of amine functional group on removal rate selectivity between Cu and Tantalum-nitride (TaN) film. We investigated the two different kinds of complexing agent both with amine functional group. On the one hand, Polyacrylamide as a polymer affected the stability of abrasive, viscosity of slurry and the corrosion current of copper film especially at high concentration. At higher concentration, the aggregation of abrasive particles was suppressed by the steric effect of PAM, thus showed higher fraction of small particle distribution. It also showed a fluctuation behavior of the viscosity of slurry at high shear rate due to transformation of polymer chain. Also, because of forming thick passivation layer on the surface of Cu film, the diffusion of oxidant to the Cu surface was inhibited; therefore, the corrosion current with 0.7wt% PAM was smaller than that without PAM. the polishing rate of Cu film slightly increased up to 0.3wt%, then decreased with increasing of PAM concentration. On the contrary, the polishing rate of TaN film was strongly suppressed and saturated with increasing of PAM concentration at 0.3wt%. We also studied the electrostatic interaction between abrasive particle and Cu/TaN film with different PAM concentration. On the other hand, amino-methyl-propanol (AMP) as a single molecule does not affect the stability, rheological and corrosion behavior of the slurry as the polymer PAM. The polishing behavior of TaN film and selectivity with AMP appeared the similar trend to the slurry with PAM. The polishing behavior of Cu film with AMP, however, was quite different with that of PAM. We assume this difference was originated from different compactness of surface passivation layer on the Cu film under the same concentration due to the different molecular weight of PAM and AMP.

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액체음극에서의 금속 수지상 성장 억제를 위한 교반기 성능평가 (Performance Evaluation of Stirrers for Preventing Dendrite Growth on Liquid Cathode)

  • 김시형;윤달성;유영재;백승우;심준보;안도희
    • 방사성폐기물학회지
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    • 제7권2호
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    • pp.125-131
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    • 2009
  • 건식공정에서 우라늄 수지상의 성장을 억제하는데 사용할 교반기를 개발하기 위하여, 수용액계로 된 모의시험 장치(아연 양극 - 갈륨 음극)에서 자체 제작한 여러 가지 교반기의 성능을 평가하였다. 교반기를 사용하지 않았을 경우에는 전착 후 1 시간 내에 액체음극 표면에서 아연이 수지상으로 성장되기 시작하여 6 시간 정도면 수지상 중의 일부가 도가니 바깥으로 자라게 되었다. 사각형 또는 경사형 교반기로 액체음극을 40${\sim}$150 rpm으로 교반하면 8 시간까지 아연이 수지상으로 성장되는 것을 억제할 수 있었으나, 회전수가 150 rpm으로 증가하면 전착물 중의 일부가 음극 도가니 바깥으로 흘러넘치게 되었다. 해로우형 교반기는 40 rpm에서는 수지상 성장을 억제하지 못하였으나, 100 rpm 이상에서는 수지상으로 전착되는 것을 억제할 수 있었고, 또한 아연 전착물이 150 rpm에서도 도가니 바깥으로 흘러넘치지 않았다. 파운더 교반기는 수지상의 성장을 어느 정도 억제할 수 있었으나 전위가 불규칙하게 변화되고 운전 장치가 복잡한 것이 단점으로 나타났다.

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