• Title/Summary/Keyword: Metal Fatigue

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Fatigue Properties of Friction Weld According to the Location of Small Artificial Defect (미소인공결함의 위치에 따른 마찰용접부의 피로특성)

  • 이상열;정재강
    • Journal of Welding and Joining
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    • v.19 no.6
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    • pp.608-613
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    • 2001
  • In this study, the rotary bending fatigue test was carried out with two kinds of base metal, martensite stainless steel STR3 and austenite stainless steel STR35 and the dissimilar friction welded material with them. To compare the fatigue fifes according to the notch positions, the small circular defect was worked on the bonded line, 1.0mm and 0.5mm distance form the bonded line. The fatigue limits of the STR3 and STR35 base metal were 429.0MPa and 409.4MPa respectably. In comparison with fatigue life at the same notch positions, the STR35 specimens showed about 190% for base metal, 82% for 1.0mm distance notched specimens higher than that of the STR3. But the fatigue life of the 0.5mm distance notched STR35 specimen showed about 35% lower than that of the STR3 specimen. And the bonded line notched specimen was much lower fatigue life than the other specimens because of separation of the bonded line.

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The Low Cycle Fatigue behavior of Laser Welded Sheet Metal (박판형 레이저 용접재의 저주기 피로 특성)

  • 김웅찬;곽대순;김석환;오택열
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2004.10a
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    • pp.1025-1028
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    • 2004
  • In this paper, we studied low cycle fatigue behavior of laser welded sheet metal that used automobile body panel. Specimens were manufactured as weld condition and sheet metal using automobile manufacturing company at present. For to know mechanical properties, micro Vicker's hardness test was performed of specimens. But, we can't confirm mechanical properties of weld bead and heat affected zone because laser weld makes very narrow weld bead and heat affected zone than other welding method. Therefore, we performed low cycle fatigue test with similar weldment, dissimilar weldment, similar thickness and dissimilar weldment, and dissimilar thickness and dissimilar weldment for fatigue properties of thickness and welding direction. As well, we analysis stress distribution of base metal, weld bead, and heat affected zone according to strain load using finite element method.

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Environmental fatigue correction factor model for domestic nuclear-grade low-alloy steel

  • Gao, Jun;Liu, Chang;Tan, Jibo;Zhang, Ziyu;Wu, Xinqiang;Han, En-Hou;Shen, Rui;Wang, Bingxi;Ke, Wei
    • Nuclear Engineering and Technology
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    • v.53 no.8
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    • pp.2600-2609
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    • 2021
  • Low cycle fatigue behaviors of SA508-3 low-alloy steel were investigated in room-temperature air, high-temperature air and in light water reactor (LWR) water environments. The fatigue mean curve and design curve for the low-alloy steel are developed based on the fatigue data in room-temperature and high-temperature air. The environmental fatigue model for low-alloy steel is developed by the environmental fatigue correction factor (Fen) methodology based on the fatigue data in LWR water environments with the consideration of effects of strain rate, temperature, and dissolved oxygen concentration on the fatigue life.

A Study on the Fatigue Crack Growth Behavior of 9% Ni Steels (9% Ni강의 피로균열진전거동에 관한 연구)

  • Shim, Kyue-Taek;Kim, Jae-Hoon;Lee, Kwan-Hee;Ahn, Byung-Wook;Kim, Young-Kyun
    • Proceedings of the KSME Conference
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    • 2008.11a
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    • pp.167-172
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    • 2008
  • This study is to evaluate the fatigue crack growth characteristics for base metals and welded metal of 9% Ni steels. Since this material has very excellent fracture toughness at low temperature, it has been widely used for inner walls of LNG storage tank. These materials to compare fatigue crack growth (FCG) behaviour are treated with heat by the method of quenching and tempering (QT), and quenching, lamellarizing and tempering (QLT). FCG tests using compact temsion (CT) specimen under stress ratio R=0.1, 0.5, and constant load are carried out. K-increasing tests are conducted by the standard test method described in ASTM E 647. To investigate the effect of welded metal on the crack growth rate, the locations of notch tip were chosen at the center of welded metal and heat affected zone (HAZ). Form the results, FCG rate has almost same tendency according to stress ratio, base and welded metal, the locations of welded metal. FCG rate of welded metal is somewhat faster than base metal. Also scanning electron microscope (SEM) is used to observe the striation of the fractured surface after fatigue crack tests.

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Fatigue Crack Propagation Behavior of 316L Stainless Steel and Frequency Characteristics of its Acoustic Emission (316L 스테인리스강의 피로균열 진전 거동과 음향방출신호의 주파수 특성)

  • Lee, S.K.;Do, J.Y.;Nam, K.W.;Kang, C.Y.;Ahn, S.H.
    • Journal of Power System Engineering
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    • v.4 no.2
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    • pp.52-57
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    • 2000
  • We investigated the fatigue crack propagation of base metal, weld metal and heat attected zone in 316L stainless steel. And we analysed acoustic emission signals during the fatigue test by time-frequency analysis method. The specimens of weld metal and HAZ had longer fatigue life and slower rate of crack propagation better than base metal. And as a result of time-frequency was 200-300 kHz was obtained by fatigue crack propagation and 500 kHz was obtained by dimple and separate of inclusion.

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Fatigue Crack Growth Behavior for Welded Joint of X80 Pipeline Steel

  • Kim, Young-Pyo;Kim, Cheol-Man;Kim, Woo-Sik;Shin, Kwang-Seon
    • Journal of the Korean Society for Nondestructive Testing
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    • v.29 no.1
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    • pp.43-48
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    • 2009
  • The fatigue crack growth behavior of high strength X80 pipeline steel was investigated with compact tension specimens that crack growth directions were aligned either parallel or normal to the rolling direction of the pipeline. Also, the fatigue crack growth rates for welded joint of X80 pipeline steel were investigated with compact tension specimens that crack growth directions were aligned either parallel or normal to the welding line. The experimental results indicated the fatigue crack growth behavior was markedly different in three zones, weld metal, heat affected zone and base metal of welded joints. There was a trend toward increment in the fatigue life of weld metal and heat affected zone as compared with the X80 pipeline steel.

Microstructural and Fatigue Characteristecs of AA6005A Weldments for Railroad Vehicles (철도차량용 6005A 알루미늄 합금 압출재의 미세조직 및 용접부 피로 특성)

  • 이정국;서창우;오창록;신동혁;이동헌;김용석
    • Transactions of Materials Processing
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    • v.9 no.1
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    • pp.10-16
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    • 2000
  • This research investigates microstructures and fatigue properties of the weldments of 6005A aluminum alloy developed for railroad vehicles. The samples were extruded into a truss structure and welded together using the gas metal arc welding process. The extruded sample showed a wide variation in grain size, possibly due to the frictional heating as well as the inghomogeneous metal flow in the extrusion die. The mechanical properties of the samples were affected by the mirocstructures. The fatigue strength of the welded structure was found to decrease significantly from that of the base metal. It was found that the fatigue characteristics of the welded structure were determined by the microstructure of the parent metal as well as weld defects such as porosities and the liquation cracks.

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Study on Characteristics of Corrosion Fatigue Crack Growh Rate of SUS 304 Stainlss Steel (SUS 304강의 부식피로균열 운전속도 특성에 관한 연구)

  • 임우조;김부안
    • Journal of Ocean Engineering and Technology
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    • v.1 no.2
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    • pp.93-100
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    • 1987
  • Corrosion fatigue cracking of the austenitic stainless steel(bese metal & heat affected zone by TIG weld) was studied experimentally under the environments of various specific resistance and air. The characteristics of corrosion fatigue crack growth rate and the environmental constants of paris' rule were investigated for SUS 304 weldments in the various specific resistance. The influences of stress intensity factor range and corrosion on the crack growth rate were compared. The characteristics of corrosion fatigue cracking for the weldments were inspected from mechanical, electrochemical and microstructural point of view. Main results obtained are as follows: 1) As the specific resistance decreases, the environmental constant C of paris'rule increases(hence the corrosion fatigue crack growth rate is rapid), but the environmental constant m decreases, so the effect of corrosion to the crack growth rate is more susceptible than thet of stress intensity factor range. 2) As the stress intensity factor range decreases, the corrosion fatigue crack growth rate of heat affected zone is more susceptible than that of the base metal. 3) The corrosion fatigue crack growth rate of the heat affected zone is more rapid than that of the base metal, because of the phenomenon of softening and the less noble potential coused by wedlding heat cycle. 4) The corrosion fatigue cracking of SUS 304 weldment appears transgranular fracture.

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Fatigue Properties of Ti-Ni Shape Memory Alloy Wire Welded by Nd: YAG Laser

  • Kim, Y.S.;Kim, J.D.;Kil, B.L.
    • International Journal of Korean Welding Society
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    • v.3 no.1
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    • pp.39-44
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    • 2003
  • The welded specimens were made by butt welding of the 2 wires of 50mm length using the pulsed YAG laser. The laser welded wires were tested for investigating the shape memory effect and the ability of super elasticity. The fatigue properties of the welded wires were investigated using the rotary bending fatigue tester specially designed for wires. Moreover, the effect of defocusing distance during laser welding on the static and fatigue properties was Investigated. The shape memory effect and super elasticity of the laser welded wires were approximately identical with that of base metal at the test temperature below 353K. However, the welded wires were broken within elastic limit at the test temperature above 353k. Under the cyclic bending loading conditions, the welded wires could be useful only below the elastic limit, while the base metal had sufficient fatigue life even the stress induced M-phase region. The fatigue strength of the welded wires was about half of that of the base metal. The deterioration of the static and fatigue properties in the welded wires was proven to be from the large difference of the transformation behavior between the base metal and welded part that is caused by vaporization of Ni-content at the welded part during the welding process. The defocusing distance below 3mm acted more largely on lowering the strength of the welded wires than that of 6mm or 8mm.

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The study on corrosion fatigue and cathodic protection of the steel plates used for the shipbuilding (조선용강재의 부식피로와 전기방식에 관한 연구)

  • 전대희;김원녕;이의호
    • Journal of Advanced Marine Engineering and Technology
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    • v.9 no.2
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    • pp.126-142
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    • 1985
  • The plane bending corrosiion fatigue test for the welded metal parats was performed in the air and in the natural sea water with and without applying cathodic protection. The specimens tested were the weld of SM41 steel plates, SM58 steel plates and of SM41 to SM58, which were all prepared by submerged arc welding. The main results obtained from the experiment are summarized as follows: (1) In case with SM41 and SM58 steel plates, lower value of impact strength, higher value of hardness and more noble electrode potential were observed in the welded metal part than in the HAZ and base metal. Also the lowest hardness zone in the HAZ was observed with SM58 which was not found with SM41. In case with weld specimen of SM41 to SM58, the impact strength and the electrode potential of the welded metal part showed again the lowest and most noble value but the hardness value was located between those of SM41 and SM58 base metal. (2) In the fatigue test, the specimens tested in the air and under the cathodic protection were both cracked in a purely mechanical mode, but the specimens tested without cathodic protection were cracked by the combination of mechanical fracture and electro-chemical corrosion. (3) The corrosion fatigue limit of the welded metal parts of the specimen was increased by the cathodic protection. As the protection potential was varied down to -800 mV vs. SCE the fatigue limit was increased to the value tested in the air, and the maximum fatigue limit appeared at the -1, 000 - -1, 200 mV vs. SCE. However, as the protection potential was further decreased below -1, 200 mV vs.SCE, the fatigue limit of weld of SM58 and of SM41-SM58 joining was decreased but the limit was almost constant in the case of weld of SM41. (4) It is suggested that when designing steel ship the corrosion fatigue limit of welded metal parts should be stressed as a designing strength of the structure of steel ship in addition to the conventional basis considering simply tensile strength of steel and safety factor.

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