• Title/Summary/Keyword: Melt Temperature

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Fabrication Characteristics of Slag Fiber by 4 Wheel System (4휠 시스템을 이용한 슬래그 섬유의 제조)

  • Song, Yeong-Hwan;Seong, Hwan-Goo;Park, Soo-Han;Wang, Xiaosong;Hur, Bo-Young
    • Journal of Korea Foundry Society
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    • v.26 no.5
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    • pp.222-226
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    • 2006
  • Steel making slag has gained a considerable attraction as one candidate of eco-materials in research fields for recycling resources. Thus, many researches have been performed but were limited to development of substitute for cement being used in the construction field. A little research work also has been done on development of higher value-added materials, including heat resistant and sound absorbing materials. For this reason, the present study were focused on macrostructure characterization of fabricated slag fibers which are applicable to heat resistant materials. The slag fibers were fabricated through a modified melt extraction method. The processing variables employed were the wheel speed and molten slag temperature. The synthesized fibers were characterized by optical microscope and scanning electron microscopy. It was found that the wheel speed of 1400 rpm generated better quality of mineral fibers in terms of the relative amount of shot, diameter and length. This was attributed to the relative extent of contact width between the flowing melt and the rotating wheel. The thickness of the slag fibers also were decreased with increasing the slag melt temperature due mainly to significant decrease in the viscosity of the slag melt. In addition, the lower melt temperature caused an increase in number of shots plus the mineral fibers.

Preparation of Pitch for Melt-electrospinning from Naphtha Cracking Bottom Oil (납사 크래킹 잔사유로부터 용융전기방사용 핏치 제조)

  • Kim, Jinhoon;Lee, Sung Ho;Lee, Young-Seak
    • Applied Chemistry for Engineering
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    • v.24 no.4
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    • pp.402-406
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    • 2013
  • In this study, a pitch for melt-electrospinning was prepared from naphtha cracking bottom (NCB) oil by the modification with heat treatment. The softening point and property of the modified pitch was influenced by modification conditions such as nitrogen flow rate, heat treatment temperature, and reaction time. Among these, the heat treatment temperature had a very strong influence on the distribution of molecular weight and softening point of the pitch. The C/H mole ratio and average molecular weight increased with increasing the heat treatment temperature due the decomposition and cyclization reaction of surface-functional groups. In addition, the values of benzene insoluble and quinoline insoluble also tends to decrease, and the width of molecular weight distribution seems to get more narrow. The carbon fiber with a diameter of $4.8{\mu}m$ was prepared from a modified pitch at the softening point of $155^{\circ}C$ by melt-electrospinning. It is believed that the melt-electro spinning method is much more convenient to get the thinner fiber than the conventional melt spinning method.

Chemical Modification of Isotactic Polypropylene by Melt Blending

  • Kim, Jun-Young;Seo, Eun-Su;Park, Dae-Soon;Park, Kwang-Min;Kang, Seong-Wook;Lee, Chang-Hyung;Kim, Seong-Hum
    • Fibers and Polymers
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    • v.4 no.3
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    • pp.107-113
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    • 2003
  • The branched polypropylene (b-PP) was prepared by melt blending process with initiator, antioxidant, and functional monomers to improve the melt strength through the melt grafting. The melt flow index (MFI) of the b-PP was increased with increasing the initiator content. On the introduction of the alkylamine as the branching agents the MFI of the b-PP was increased, while that of the b-PP with the pentaerythritol triacrylate (PT) was decreased. It may be caused by the chain scission of the i-PP backbone due to the reduced thermal stability of the i-PP on the melt blending. The MFI of the b-PP without the antioxidant was increased due to the chain scission occurred during the melt processing, while on the introduction of the antioxidant, the MFI of the b-PP was decreased. The crystallization temperature of the b-PP was higher than that of PP, which was attributed to the branched chain structure. It was found that the PT was the most effective functional monomers for enhancing the melt properties of the b-PP.

The Effect of Casting Conditions on Shrinkage and Porosity of A356.2 Alloys (A356.2 합금의 수축과 기공에 미치는 주조 조건의 영향)

  • Jeon, Gyu-Tae;Kim, Ki-Young;Kim, Suk-Jun
    • Journal of Korea Foundry Society
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    • v.37 no.6
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    • pp.193-198
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    • 2017
  • In this study, volumes of shrinkage and porosity of A356.2 alloys during casting were analyzed as a function of melt temperature, pouring diameter, mold temperature, and Sr content. The temperature of the melt barely affected the shrinkage and porosity formation. The pouring diameter determined the pouring rate, and it was proportional to the shrinkage, yet no relationships with the density of porosity were observed. When the mold was heated at $400^{\circ}C$, shrinkage and porosity in the alloy increased above the one in the mold without heating. However, the mold without heating experienced interior shrinkage and the porosity was mainly distributed near interior shrinkage. The addition of Sr to the melt resulted in more shrinkage and less porosity.

Spinning of Petroleum based Isotropic Pitch by Melt-blown Method

  • Kim, Chan;Lee, Su-Hyun;Kim, Young-Min;Yang, Kap-Seung
    • Carbon letters
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    • v.3 no.1
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    • pp.33-38
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    • 2002
  • Petroleum based isotropic pitch was spun into short fiber by melt-blown spinning technology. The processing parameters chosen were air velocity, die temperature, and throughput rate of the pitch within the ranges of experimental tolerances. The fiber diameter was reduced to $6{\mu}m$ by increases of hot air velocity, and spin die temperature. Also, the fiber diameter was strongly dependent on the throughput rate of the pitch and jet speed of hot air through the spinnerets. Even fibers with $10{\mu}m$ diameter were produced at throughput rate of $0.17g/min{\cdot}hole$ and at die temperature of $290^{\circ}C$.

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The Improvement of Weldline and Flow mark Defection by using Injection Molding Analysis (사출성형 해석을 통한 Weldline 및 Flow mark 개선사례)

  • Lee, Yeong Chang
    • Journal of the Korean Society for Precision Engineering
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    • v.30 no.12
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    • pp.1295-1301
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    • 2013
  • The cause of flow mark defect is known as non-uniform temperature of mold surface when the flow front meets the cold cavity. The exact definition and classification of Flow mark is not clear because the mechanism of flow mark is not figured out till now. Any injection molding analysis software can not predict the flow mark phenomena. To solve weldline and flow mark defects, the gate thickness is reduced to increase the melt front velocity and the melt front velocity of the flow mark area is increased from 82.3mm/s to 104.7mm/s. In addition, the bulk temperature of the flow mark area is increased from $178.3^{\circ}C$to $215.2^{\circ}C$ by adding a cold slug well. The flow mark phenomena can be greatly reduced by increasing the flow front velocity and elevating the bulk temperature.

The Relationship between Microstructure and Magnetic Properties of Permalloys Fabricated by Melt Drag Casting (용탕인출법으로 제조한 퍼말로이 박판의 미세구조와 자기적 특성의 상관관계)

  • Park S. Y.;Lim K. M.;Namgung J.;Kim M. C.;Park C. G.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2005.05a
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    • pp.475-478
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    • 2005
  • Permalloys were successfully fabricated by melt drag casting in the present study, and their variation of microstructure and consequent magnetic properties were investigated as a function of Si contents and annealing temperature. The increases in Si content and annealing temperature resulted in the increases of grain size and amount of $Ni_3Fe$ ordered phase. Both the grain size and $Ni_3Fe$ ordered phase controlled by Si and annealing temperature had a important role on permeability of permalloys.

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Temperature thread multiscale finite element simulation of selective laser melting for the evaluation of process

  • Lee, Kang-Hyun;Yun, Gun Jin
    • Advances in aircraft and spacecraft science
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    • v.8 no.1
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    • pp.31-51
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    • 2021
  • Selective laser melting (SLM), one of the most widely used powder bed fusion (PBF) additive manufacturing (AM) technology, enables the fabrication of customized metallic parts with complex geometry by layer-by-layer fashion. However, SLM inherently poses several problems such as the discontinuities in the molten track and the steep temperature gradient resulting in a high degree of residual stress. To avoid such defects, thisstudy proposes a temperature thread multiscale model of SLM for the evaluation of the process at different scales. In microscale melt pool analysis, the laser beam parameters were evaluated based on the predicted melt pool morphology to check for lack-of-fusion or keyhole defects. The analysis results at microscale were then used to build an equivalent body heat flux model to obtain the residual stress distribution and the part distortions at the macroscale (part level). To identify the source of uneven heat dissipation, a liquid lifetime contour at macroscale was investigated. The predicted distortion was also experimentally validated showing a good agreement with the experimental measurement.

Electrochemical Approach in Plasma Display Panel Glass Melts doped with Sulfate and Sulfide I. Oxygen Equilibrium Pressure

  • Kim, Ki-Dong;Kim, Hyo-Kwang
    • Journal of the Korean Ceramic Society
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    • v.45 no.2
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    • pp.90-93
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    • 2008
  • The oxygen gas behavior in PDP (plasma Display Panel) glass melts doped with sulfate ($SO_4^{-2}$) or blast furnace slag (BFS, $S^{2-}$) or both by means of yttria-stabilized zirconia (YSZ) electrodes was observed after the first fining. The temperature dependence of oxygen equilibrium pressure ($P_{O2}$) in each melt showed typical behavior, namely $P_{O2}$ decreased as temperature decreased. This suggests that an oxidation of $S^{4+}$ to $S^{6+}$ took place. However, the $P_{O2}$-value at constant temperature increased in the following order: BFS$P_{O2}$ of the melt doped with sulfate+BFS was much lower than that of the melt with only sulfate, although only 10% of sulfur was added by the BFS. This behavior can be explained by the redox reaction between sulfide ions in the BFS and dissolved oxygen ions in the melt during the first fining.

Study on the Processing Variables of BSCCO-2212 Superconductor made by Melt Casting Process (용융주조법으로 제조한 BSCCO-2212 초전도체의 공정변수 연구)

  • Kim, Kyu-Tne;Jang, Seok-Hern;Lim, Jun-Hyung;Joo, Jinho;Kim, Chan-Joong;Bong, Gye-Won;Kim, Rye-Lim;Hyun, Ok-Bae
    • Journal of the Korean Ceramic Society
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    • v.42 no.6 s.277
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    • pp.437-442
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    • 2005
  • We fabricated BSCCO-2212 (2212) bulk superconductor by melt casting process, and evaluated the dependence of the critical properties on the temperature and cooling .ate of mold and the pouring methods of melt. It was observed that the critical current (Ic) of 2212 was significantly dependent on the pre-heating temperature of the mold. At the pre-heating temperature of $500^{\circ}C$ followed by air cooling condition, Ic of 48 A at 77 K was obtained which was higher than others processed at different temperatures. In addition, the Ic improved to 132 A when tilt casting method was applied. The improved Ic is probably due to the fact that the tilt casting reduced a turbulent flow of the melt during casting causing less porosity and more homogeneous microsructure. Critical temperature was measured to be 87-89 K after the first heat treatment and it improved to 90-91 K when subsequently heat treated at $650^{\circ}C$ in a nitrogen atmosphere. This improvement was considered to be due to an optimization of the oxygen content in the range of 8.16-8.2.