• 제목/요약/키워드: Melt Spinning

검색결과 179건 처리시간 0.021초

Effect of Crystallization Treatment on the Magnetic Properties of Amorphous Strips Based on Co-Fe-Ni-B-Si-Cr Containing Nitrogen

  • Cho H.J.;Kwon H.T.;Ryu H.H.;Sohn K.Y.;You B.S.;Park W.W.
    • 한국분말재료학회지
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    • 제13권4호
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    • pp.285-289
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    • 2006
  • Co-Fe-Ni-B-Si-Cr based amorphous strips containing nitrogen were manufactured via melt spinning, and then devitrified by crystallization treatment at the various annealing temperatures of $300^{\circ}C{\sim}540^{\circ}C$ for up to 30 minutes in an inert gas $(N_2)$ atmosphere. The microstructures were examined by using XRD and TEM and the magnetic properties were measured by using VSM and B-H meter. Among the alloys, the amorphous ribbons of $Co_{72.6}Fe_{9.8}Ni_{5.5}B_{2.4}Si_{7.1}Cr_{2.6}$ containing 121 ppm of nitrogen showed relatively high saturation magnetization. The alloy ribbons crystallized at $540^{\circ}C$ showed that the grain size of $Co_{72.6}Fe_{9.8}Ni_{5.5}B_{2.4}Si_{7.1}Cr_{2.6}$ alloy containing 121 ppm of nitrogen was about f nm, which exhibited paramagnetic behavior. The formation of nano-grain structure was attributed to the finely dispersed Fe4N particles and the solid-solutionized nitrogen atoms in the matrix. Accordingly, it can be concluded that the nano-grain structure of 5nm in size could reduce the core loss within the normally applied magnetic field of 300A/m at 10kHz.

급속응고된 비정질 Zr-Be 합금 용가재를 이용한 Zircaloy-4의 브레이징 특성 (Brazing Characteristics of Zircaloy-4 Using Rapidly Solidified Amorphous Zr-Be Alloy Filler Metals)

  • 김상호;고진현;박춘호;김성규
    • 한국재료학회지
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    • 제12권2호
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    • pp.140-145
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    • 2002
  • This study was conducted to investigate the brazing characteristics between Zircaloy-4 nuclear fuel cladding tubes and bearing pads with filler metals of amorphous $Zr_{1-x}Be_x$(0.3$\leq$x$\leq$0.5) binary alloy, in which they were produced in the ribbon form by the melt-spinning metod. The crystallization behavior, stability, hardness and micro-structure of brazed zone were examined by X-ray diffraction, differential scanning calorimetry, micro-Vickers hardness test, optical microscopy, and transmission electron microscopy. $Zr_{1-x}Be_x$(0.3$\leq$x$\leq$0.4) amorphous alloys were crystallized to $\alpha$-Zr with increasing the temperature, and the rest were transformed to ZrBe$_2$at higher temperatures. On the other hand, $Zr_{1-x}Be_x$(0.4$\leq$x$\leq$0.5) amorphous alloys were crystallized to $\alpha$-Zr and ZrBe$_2$, simultaneously. The thickness of the layer brazed with amorphous alloy was increased with increasing the beryllium content due to the higher diffusion of Be. The morphology of brazed layer with PVD Be filler metal showed dendrite while that brazed with amorphous alloys appeared globular. Micro-Vickers hardness of brazed zone increased as the beryllium content of filler metal was decreased.

고 비정질 형성능을 가진 FeBSiNb 합금 리본의 자기적 특성 (The Magnetic Properties of FeBSiNb Alloy Ribbons with High Glass forming Ability)

  • 노태환;김구현
    • 한국자기학회지
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    • 제12권4호
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    • pp.154-159
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    • 2002
  • 벌크 비정질 형성능과 큰 포화자속밀도를 가지는 FeBSiNb계 아몰퍼스 합금 리본을 22~102$\mu\textrm{m}$의 두께 범위에서 단롤형 액체 급냉법으로 제조하였다. 이 합금은 두께 증가에 따라 보자력이 감소하고 최대투자율 및 교류투자율이 증가하였으며, 자기이력곡선의 각형비가 감소하였다. 한편 전기 비저항은 두께와 상관없이 거의 일정한 값을 나타내었다. 또 지구 관찰 결과, 두께가 증가하면 내부 자기 이방성의 변화에 따라 자구가 미세화 되고 보다 복잡한 자구 구조를 갖는 것으로 나타났다. 두께 81$\mu\textrm{m}$인 합금의 경우, 24 mOe의 작은 보자력과 1KHz에서 12,000이상의 높은 실효투자율을 나타내어 일반적인 고 연자성 비정질 합금(두께 약 20$\mu\textrm{m}$)의 특성을 능가하였다. 이와 같은 두꺼운 FeBSiNb 비정질 합금의 우수한 연자성은 자벽이동에 대한 표면 고착 효과의 감소 및 수직자기이방성 성분의 출현과 미세화 된 자구 구조에 그 원인이 있는 것으로 평가되었다.

유리용해로 가스처리 건식 Bag Filter의 개선에 관한 연구 (A Study on the Improvement of Dry Bag Filter Treatment System Regarding harmful gas of Glass Recuperator)

  • 이성진;서만철
    • 환경위생공학
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    • 제23권3호
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    • pp.9-22
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    • 2008
  • This study was conducted to develop a system that processes harmful gases and dust, which being generated in the production of micro-inorganic fabric. This can be obtained by melt spinning raw materials such as agalmatolite, fluorspar, limestone, silica under high temperature at $1500-1600^{\circ}C$ in a glass recuperator using a dry method by Cyclone Reactor or Envelope Type (ET) type Bag Filter. If the number of the members of Korea Glass Industry Association reaches up to 45, the damage of the harmful gas being generated in recuperator should not be small. In addition, research of existing facilities showed the most of harmful gas treatment facilities which adopt wet treatment or semi-dry treatment process. This was caused the problems for wastewater and the second pollutive materials. Moreover, in the dust collecting facility behind recuperator, it is also problematic that electric dust collector requires enormous initial investment. We have researched various methods to show both economic and efficient new processes for the preventive facilities of recuperator. As the result of the experiments, the removal efficiencies of HF and SOx were 99% and 87%, respectively. Although it was insignificant reaction, a pretty much interesting result that NOx showed an absorption reaction with $Ca(OH)_2$(removal efficiency was more than 25%) was obtained.

지르칼로이-4 브레이징용 비정질 Ti-Be 용가재의 결정화 거동 및 접합부 미세조직 (Crystallization Behavior of Amorphous Ti-Be Alloys as Filler Metals for Joining Zircaloy-4 Tubes and Microstructures of the Brazed Zones)

  • 김상호;고진현;박춘호
    • 한국재료학회지
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    • 제12권4호
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    • pp.259-263
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    • 2002
  • Three different ribbons of amorphous $Til_{1-x}Be_x$ alloys such as $Ti_{0.59}Be_{0.41},\;Ti_{0.61}Be_{0.39}\;and\;Ti_{0.63}Be_{0.37}$ were made by melt-spinning method to be used as brazing filler metals for joining Zircaloy-4 nuclear fuel cladding tubes, and their crystallization behavior as well as microstructure of the brazed zone were examined. The crystallization behavior was investigated in teams of thermal stability, crystallization temperature and activation energy. The crystallization of the $Ti_{1-x}Be_x$ alloys proceeded in two steps by the formation of ${\alpha}$-Ti at a lower temperature and of TiBe at a higher temperature. The crystallization temperature and activation energy of $Ti_{1-x}Be_x$ alloys were higher and larger than those of $Zr_{1-x}Be_x$ alloys and PVD Be. Those resulted thinner joining layer with $Ti_{1-x}Be_x$ alloys, which kept sound thickness of Zircaloy-4 nuclear fuel cladding tubes after brazing. But in the brazed zones made by $Ti_{1-x}Be_x$ filler metals, a little solid-solution layers composed of Zr and Ti were formed toward the Zr cladding tube and Zr was detected in the brazed zones. Microstructure of brazed zone was changed from globular to dentrite with decreasing Be content in the $Ti_{1-x}Be_x$ filler metal.

MgO를 이용한 다공성 탄소 섬유 제조 및 이를 이용한 연료전지용 촉매 특성 (Preparation of Porous Carbon Fiber by Using MgO Powder and Its Characteristics of Catalysts for Fuel Cell)

  • 남기돈;김상경;임성엽;백동현;이병록;정두환
    • Korean Chemical Engineering Research
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    • 제46권6호
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    • pp.1142-1147
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    • 2008
  • Nano-MgO와 메조페이스 피치로부터 복합 탄소섬유를 만들고 MgO를 제거함으로써 직접 메탄올 연료전지용 촉매 담지체로서의 다공성 탄소섬유를 제조하였다. 이 다공성 탄소섬유의 비표면적은 $8{\sim}58m^2/g$ 이고, 표면기공구조는 마이크로기공이 거의 없이 MgO 입자크기 유래의 메조기공(10~15 nm)으로 구성된 것이 특징이며, MgO 혼입량(1~10 wt%)에 따라 조절할 수 있었다. 본 다공성 탄소섬유를 담지체로 이용하여 함침법으로 60 wt% Pt-Ru 촉매를 담지하였으며, 제조된 Pt-Ru 촉매의 메탄올 산화 특성 및 단위전지 성능 측정 결과 상용촉매에 비하여 5~10% 이상 향상된 값을 나타내었다

Thermal Stability, Mechanical Properties and Magnetic Properties of Fe-based Amorphous Ribbons with the Addition of Mo and Nb

  • Han, Bo-Kyeong;Jo, Hye-In;Lee, Jin Kyu;Kim, Ki Buem;Yim, Haein
    • Journal of Magnetics
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    • 제18권4호
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    • pp.395-399
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    • 2013
  • The metallic glass ribbons of $[(Fe_xCo_{1-x})_{0.75}B_{0.2}Si_{0.05}]_{96}Mo_4$ (x = 0, 0.3, 0.6, 0.9 at.%) and $[(Fe_xCo_{1-x})_{0.75}B_{0.2}Si_{0.05}]_{96}Nb_4$ (x = 0, 0.3, 0.6, 0.9 at.%) were obtained by melt spinning with 25-30 ${\mu}m$ thickness. The thermal stability, mechanical properties and magnetic properties of Fe-Co-B-Si based systems were investigated. The values of thermal stability were measured using differential scanning calorimetry (DSC), including glass transition temperature ($T_g$), crystallization temperature ($T_x$) and supercooled liquid region (${\Delta}T_x=T_x-T_g$). These amorphous ribbons were identified as fully amorphous, using X-ray diffraction (XRD). The mechanical properties of Febased samples were measured by nano-indentation. Magnetic properties of the amorphous ribbons were measured by a vibrating sample magnetometer (VSM). The amorphous ribbons of $[(Fe_xCo_{1-x})_{0.75}B_{0.2}Si_{0.05}]_{96}Mo_4$ (x = 0, 0.3, 0.6, 0.9 at.%) and $[(Fe_xCo_{1-x})_{0.75}B_{0.2}Si_{0.05}]_{96}Nb_4$ (x = 0, 0.3, 0.6, 0.9 at.%) exhibited soft magnetic properties with low coercive force ($H_c$) and high saturation magnetization (Ms).

연신 공정 조업변수에 따른 폴리프로필렌 중공사막의 구조 변화 (Structure Variation of Polypropylene Hollow Fiber Membrane with Operation Parameters in Stretching Process)

  • 이규호;김진호;송기국;김성수
    • 폴리머
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    • 제30권2호
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    • pp.175-181
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    • 2006
  • 본 연구에서는 폴리프로필렌을 소재로 열유도 상분리 공정과 연신공정을 적용한 복합공정을 통하여 중공사막을 제조하였다. 희석제로는 soybean oil을 사용하였고 구정의 조절을 위하여 benzoic acid를 기핵제로 사용하여 연신용 전구체를 제조하였고 이를 연신하여 다공성 중공사막을 제조하였다. 연신공정에서 연신율과 변형속도의 영향을 조사하였는데 연신율이 높을 때는 미세공의 크기가 커지면서 불균일한 미세공이 생성되었고 변형속도가 높을 때는 균일한 크기의 미세공 분포도를 보이며 미세공의 크기가 커졌다. 연신율이 증가할수록 고분자 사슬의 배향도가 높아지면서 인장강도가 향상되었고 변형속도가 높아지면서 결정성 영역의 고분자 사슬의 배향도는 변하지 않았으나, 무정형 영역의 고분자 사슬 배향도가 낮아지면서 전체적인 중공사막의 인장강도는 저하되었으며 상대적으로 약한 spherulite를 연결하는 micro-fibril이 끊어지면서 미세공의 병합이 이루어져 원형의 기공이 형성되었다.

무전해 도금법으로 제조된 구리 함유 활성탄소섬유 촉매의 제조와 NO 제거 반응성 평가 (Preparation of Electroless Copper Plated Activated Carbon Fiber Catalyst and Reactive Evaluation of NO Removal)

  • 윤희승;오종현;이형근;전종기;유승곤
    • Korean Chemical Engineering Research
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    • 제46권5호
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    • pp.863-867
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    • 2008
  • 피치계 활성탄소섬유가 납사분해 잔사유를 개질하여 용융 방사하고, 산화, 탄화 및 스팀으로 활성화하여 제조되었다. 활성탄소섬유의 표면은 주석-팔라듐을 사용하여 단일 스텝에 의해 예민화 과정을 거쳤다. 예민화된 활성탄소섬유 표면에 무전해도금법을 사용하여 구리를 골고루 담지하였다. 도금시간을 증가시켜서 구리의 담지량을 변화시키고, BET, SEM, XRD 및 ICP를 이용하여 촉매 특성 변화에 미치는 영향을 관찰하였다. 도금시간에 따라 부가된 구리의 양은 증가하나, 기공부피와 비표면적은 감소하였다. 또한 반응 온도가 증가함에 따라 NO 제거 성능이 증가하였다. $300^{\circ}C$ 이상의 반응 온도에서 부가된 구리의 양이 증가하면 표면적의 감소와 구리 분산도의 감소 때문에 NO 제거 성능은 감소하는 결과를 얻었다.

New Classes of LC Resonators for Magnetic Sensor Device Using a Glass-Coated Amorphous CO83.2B3.3Si5.9Mn7.6 Microwire

  • Kim, Yong-Seok;Yu, Seong-Cho;Hwang, Myung-Joo;Lee, Hee-Bok
    • Journal of Magnetics
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    • 제10권3호
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    • pp.122-127
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    • 2005
  • New classes of LC resonators for micro magnetic sensor device were proposed and fabricated. The first type LC resonator (Type I) consists of a small piece of microwire and two cylindrical electrodes at the end of the microwire without direct contact to its ferromagnetic core. In type I resonator the ferromagnetic core of the microwire and cylindrical electrodes act as an inductor and two capacitors respectively to form a LC circuit. The second type LC resonator (Type II) consists of a solenoidal micro-inductor with a bundle of soft magnetic microwires as a core. The solenoidal micro-inductors fabricated by MEMS technique were $500\sim1,000\;\mu{m}$ in length with $10\sim20$ turns. A capacitor is connected in parallel to the micro-inductor to form a LC circuit. A tiny glass coated $CO_{83.2}B_{3.3}Si_{5.9}Mn_{7.6}$ microwire was fabricated by a glass-coated melt spinning technique. A supergiant magneto-impedance effect was found in a type I resonator as much as 400,000% by precise tuning frequency at around 518.51 MHz. In type II resonator the changes of inductance as a function of external magnetic field in micro-inductors with properly annealed microwire cores were varied as much as 370%. The phase angle between current and voltage was also strongly dependent on the magnetic field. The drastic increments of magnetoimpedance at near the resonance frequency were observed in both types of LC resonators. Accordingly, the sudden change of the phase angle, as large as $180^{\circ}C$, evidenced the occurrence of the resonance at a given external magnetic field.