• 제목/요약/키워드: Melt Spinning

검색결과 183건 처리시간 0.025초

Studies on Melt Spinning of PET Hollow Fibers

  • O Tae-Hwan;Lee Mu-Seok;Kim Sang-Yong;Sim Hyeon-Ju
    • 한국섬유공학회:학술대회논문집
    • /
    • 한국섬유공학회 1998년도 봄 학술발표회 논문집
    • /
    • pp.111-115
    • /
    • 1998
  • Fiber spinning is a continuous deformation process by which material is converted into a fiber. The melt spinning process was analyzed mainly by employing an asymptotic method of the so-called thin filament equations which formulates dynamics of spinning process by averaging over the cross-section of filament the set of fundamental equations. The method gives the approximate results for commonly used circular fiber spinning.(omitted)

  • PDF

Fabrication of mineral fiber via melt spinning method from blast furnace slag

  • Wang, Xiao-Song;Hur, Bo-Young
    • 한국결정성장학회지
    • /
    • 제24권4호
    • /
    • pp.158-163
    • /
    • 2014
  • Mineral fiber, or be called mineral wool when it assembles in large amounts, is a kind of wide applied man-made material with excellent thermal and acoustic insulation properties. In this work, mineral fiber was produced via melt spinning method by using iron blast furnace slag as raw material. Two critical experimental parameters for fabrication were investigated: melt pouring temperature and rotating speed of spinning wheels. The mineral fiber produced under the condition of melt pouring temperature $1500^{\circ}C$ and spinning speed 4000 rpm, showed the smoother surface and most quality, while the others had rough surfaces or with heavy shots. In general, mineral fibers with the size in the range of $12{\sim}49{\mu}m$ in diameter and 8~130 mm in length can be fabricated by this method, and the production rate is more than 34 wt.%, which could be up to 57 wt.% at maximum.

용융형 전기방사법에 의한 폴리에스테르섬유의 방사거동과 구조에 관한 연구 (Study on Spinning Behavior and Structure of Polyester Fibers by the Melt-type Electrospinning Method)

  • Lee, Jin-Ah;Lim, Min-Soo;Joo, Chang-Whan
    • 한국섬유공학회:학술대회논문집
    • /
    • 한국섬유공학회 2002년도 봄 학술발표회 논문집
    • /
    • pp.273-276
    • /
    • 2002
  • The fiber formation of conventional melt spinning is extruded by forcing the polymer melt through a spinneret by pumping mechanism usually involving high pressure. This is followed by cooling, solidification and appropriate drawing of the fiber. The spinning process is broadly applicable to polyolefin, polyamide, polyester and indeed the whole range of fibers forming thermoplastic polymers. (omitted)

  • PDF

용융방사에 의한 생분해성 고강도 PLA 섬유 제조 공정 상 주요 공정 변수에 관한 연구 (Preparation and Physical Properties of Biodegradable High Performance PLA Fiber using Process Parameters)

  • 정우창;김삼수;이상오;이재웅
    • 한국염색가공학회지
    • /
    • 제34권3호
    • /
    • pp.197-206
    • /
    • 2022
  • The purpose of this study was to confirm the optimal spinning conditions for PLA (Polylactic acid) as a fiber forming polymer. According to the melt spinning test results of PLA, the optimal spinning temperature was 258℃. However, it needs to note that relatively high pack pressure was required for spinning at 258℃. At an elevated temperature, 262℃, mono filament was broken easily due to hydrolysis of PLA at a higher temperature. In case of fiber strength, it was confirmed that the draw ratios of 2.7 to 3.3 were optimal for maximum strength of melt spun PLA. Above the draw ratio, 3.3, the strength of the PLA fibers was lowered. It was presumed that cleavage of the PLA polymer chain over maximum elongation. The heat setting temperature of GR (Godet roller) showed that the maximum strength of the PLA fibers was revealed around 100℃. The degree of crystallinity and the strength of the PLA fibers were decreased above 100℃. The optimal take-up speed (Spinning speed) was around 4,000m/min. Thermal analysis of PLA showed 170℃ and 57℃ as Tm (melting temperature) and Tg (glass transition temperature), respectively.

Poly(lactic acid) 용융방사공정의 동역학 해석 (Analysis on Po1y(lactic acid) Melt Spinning Dynamics)

  • 오태환;김성철
    • 청정기술
    • /
    • 제15권4호
    • /
    • pp.245-252
    • /
    • 2009
  • Poly(lactic acid) (PLA) 용융방사공정의 속도, 직경, 온도, 인장응력 분포를 구하기 위해 수치모사를 실시하였다. 유한차분법을 이용하여 반지름 방향으로의 온도분포곡선을 구하였다. 방사속도 1 km/min에서 5 km/min까지 방사속도에 따른 PLA 방사공정의 변화와 poly(ethylene terephthalate) (PET)와의 거동을 비교해 보았고, 방사공정변수가 섬유 중심부와 표면과의 온도차에 미치는 영향을 살펴보았다. PLA는 용융온도가 PET에 비해 낮음에도 불구하고 동일 방사조건에서 더딘 냉각속도를 보였고 방사거리에 따른 방사속도의 증가도 PET가 더 빠른 양상을 나타내었다. PLA의 섬유중심부와 섬유표면과의 온도차는 약 4.6 K에 이르렀는데, 이는 PET의 10.4 K에 비하여 낮은 값이다. PLA 섬유중심부와 표면과의 온도차는 냉각풍속도와 방사온도가 증가할수록 증가하였고, 냉각풍 온도가 감소할수록 증가하는 경향을 나타내었다.

Effects of Nucleating Agents on Preparation of Polypropylene Hollow Fiber Membranes by Melt Spinning Process

  • Kim, Bong-Tae;Kigook Song;Kim, Sung-Soo
    • Macromolecular Research
    • /
    • 제10권2호
    • /
    • pp.127-134
    • /
    • 2002
  • Microporous polypropylene hollow fiber membrane was fabricated from isotactic polypropylene-soybean oil system by melt spinning process. Addition of nucleating agent accelerated the crystallization rate and elevated the crystallization temperature. Nucleating agent increased the number of nuclei and spherulites, which offered more inter-spherulitic amorphous sites for stretching. Benzoic acid, adipic acid, and dibenzylidene sorbitol were selected as nucleating agents, and their characteristics and effects were investigated by thermal and optical analyses. Spherulite growth and micropore formation characteristics were correlated with the kind of nucleating agent. Benzoic acid and adipic acid showed the remarkable nucleating effect, while dibenzylidene sorbitol was less effective than those. Nucleating agents also helped the sample have uniform microporous structure. Increase of nucleating agent composition enhanced the nucleation effect to some extent. Nucleating agents played very important roles in enhancing the membrane porosity and water flux.

Melt spinning법에 의한 n형 90% $Bi_2Te_3$+10% $Bi_2Se_3$ 열전소결체의 열전특성 (Thermoelectric Properties of N-type 90% $Bi_2Te_3$+10% $Bi_2Se_3$ Thermoelectric Materials Produced by Melt spinning method and Sintering)

  • 김익수
    • 한국분말재료학회지
    • /
    • 제5권1호
    • /
    • pp.50-56
    • /
    • 1998
  • A new process using rapid solidification (melt spinning method) followed by pressing and sintering was investigated to produce the n-type thermoelectric ribbons of 90% $Bi_2Te_3$+10% $Bi_2Se_3$ doped with $CdCl_2$. Quenched ribbons are very brittle and consisted of homogeneous $Bi_2Te_3-Bi_2Se_3$ pseudo-binary solid solutions. Property variations of the materials was investigated as a function of variables, such as dopant $CdCl_2$ quantity and sintering temperature. When the process parameters were optimized, the maximum figure of merit was $2.146{\times}10^{-3}K^{-1}$.

  • PDF

Melt-blown 방사에 의한 PP/Ba-ferrite 복합 부직포 제조시의 공정인자가 부직포의 특성에 미치는 영향 (Effect of Processing Factors on the Properties of Melt-blown PP/Ba-ferrite Composite Fabrics)

  • 한종헌;이동진;임형미;이승호;오성근
    • 공업화학
    • /
    • 제17권3호
    • /
    • pp.267-273
    • /
    • 2006
  • Melt-blown 방사법으로 Ba-ferrite 포함하는 PP 복합수지를 방사하여 부직포 섬유를 제조하는 공정에서 방사공정인자와 부직포 특성과의 상관관계를 조사하였다. PP 수지와 Ba-ferrite 분말을 혼합한 후 단축 압출 성형기를 이용하여 펠렛 형태로 제조하고 Melt-blown 섬유 방사기를 이용하여 screw turning force (rpm)와 DCD (die-to-collector distance)를 변화시켜 Ba-ferrite 분말이 부직포 섬유의 기계적, 열적, 결정학적 및 자성 특성에 미치는 영향을 조사하였다. SEM 관찰을 통하여 방사 거리가 증가할수록 혹은 screw turning force가 감소할수록 부직포 섬유의 연신율이 증가하고, 섬유의 직경 및 인장강도가 감소하는 것을 알 수 있었고, XRD 측정 결과로부터 방사거리의 증가는 섬유의 결정성을 높이는 것으로 관찰되었다. 복합 부직포에서는 입자가 고분자와 분리되어 고분자와 입자간의 결합력이 떨어져 순수한 PP대비 인장강도가 감소하였다. Ba-ferrite 분말에 의한 부직포의 자성적 성질을 보면 방사거리에 따라 보자력, 최대 자화, 잔류 자화 값은 감소하였다. TGA 측정을 통한 부직포 섬유의 내열성 시험 결과는 방사거리의 감소에 따라 내열성이 증가하였으며 난연성은 Ba-ferrite 분말의 함량 증가에 따라 증가하였다.

초고속 용융 원심방사를 이용한 폴리에틸렌 마이크론 섬유의 제조 (Preparation of Polyethylene Micro-fibers by High Speed Centrifugal Melt Spinning)

  • 양성백;이정언;지병철;주남식;염정현
    • 한국염색가공학회지
    • /
    • 제32권4호
    • /
    • pp.239-244
    • /
    • 2020
  • Polyethylene (PE) micro-fiber have been prepared at different hot air temperature (60, 80 and 100 ℃) and different pressure (20, 40, 60 and 80 kPa) by melt centrifugal spinning technique. The parameters of melting centrifugal spinning including polymer contents, rotational velocity, temperature of hot air and pressure were optimized for the fabrication process. The study showed that 8000 rpm rotational velocity, 80 ℃ heated hot air and 40 kPa air pressure are the best condition to obtain uniform and strong PE fiber. The prepared PE fibers were analyzed by field emission scanning electron microscope and universal testing machine and found that fibers with reduced diameter and improved tensile strength are obtained at hot air condition.